FED laser cladding repairs and surface enhancement for Agricultyral Machinery components by Laser Cladding Service
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- Supplier: Wuhan Xinruida Laser Engineering Co. Ltd.Wuhan Ltd.
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Product Overview
Description
Products Description
Laser cladding Service
Laser cladding is a process that uses a laser beam to improve the surface properties of a selected workpiece by cladding it with a layer of material with special properties. Compared with the traditional cladding technology, laser cladding technology has the following advantages:
(1) The dilution rate of the cladding layer is lower, and can be precisely controlled within 5%. Therefore, the composition and performance of the cladding layer depends mainly on the composition and performance of the cladding material itself, in particular, you can design a variety of excellent performance of the material on the surface of the substrate for modification;
(2) The high energy density of the laser beam, the action time is short, the heat-affected zone of the substrate and thermal deformation can be reduced to a minimum.
(3) The laser cladding layer has dense organization, few microscopic defects, high bonding strength and better performance.
(1) The dilution rate of the cladding layer is lower, and can be precisely controlled within 5%. Therefore, the composition and performance of the cladding layer depends mainly on the composition and performance of the cladding material itself, in particular, you can design a variety of excellent performance of the material on the surface of the substrate for modification;
(2) The high energy density of the laser beam, the action time is short, the heat-affected zone of the substrate and thermal deformation can be reduced to a minimum.
(3) The laser cladding layer has dense organization, few microscopic defects, high bonding strength and better performance.
Corn picking rollers by laser cladding
Reclaimed knife by laser cladding
crankshaft
Wear resistance rotary plow knife
Comparison of laser cladding and other surface finishing processes | ||||||||||||
Methord | Conbination | Heat effect Zone | Dilution ratio% | Thickness of overlay/mm | Deformation | Thermal conductivity | ||||||
weak | none | 0 | 0 | none | none | |||||||
thermal spay | weak | small | 0 | 0.1-5 | little | low | ||||||
welding | strong | big | 10~30 | ≥2 | big | high | ||||||
laser cladding | strong | small | 0.5~5 | 0.1~10 | small | high | ||||||
Company Profile
WUHAN FOCUNERGY LASER CO.,LTD
Wuhan Focunergy Laser Tech Co., Ltd. (Shareholding by Wuhan Xinruida Laser Engineering Co., Ltd.）is a high-tech enterprise which is specialized in providing laser application solution. since 2009. With the register capital of 85 million RMB, the company has its own factory which is located in Gedian Economic and Technological Development Zone ,Hubei Province and covers an area of more than 2,000 square meters. The company has built a technical team composed of senior engineers in laser engineering, material processing, machinery manufacturing, optical design, automatic control, software engineering and other fields, and has 48 intellectual property rights, including 37 invention patents. The company has strengthened quality management, passed the ISO9001 quality management system certification, and has a complete manufacturing capacity of complete sets of laser processing equipment and the ability to undertake various types of laser processing services
Main product：
Laser surface treatment equipment such as laser cladding /quenching machine, Laser cleaning machine, Laser welding/laser-arc hybrid welding equipment, Laser precision machining equipment, etc
High wear-resistant, long-life rolls, plungers, piston cylinders, water turbine impellers, steam turbine impellers, etc. based on laser cladding technology.
Typical client：
Chinses large central enterprises, and listed company, such as Baowu Steel, Dongfang Electric, Gree Electric, CRRC, CIMC, Angel yeast, etc.
Main product：
Laser surface treatment equipment such as laser cladding /quenching machine, Laser cleaning machine, Laser welding/laser-arc hybrid welding equipment, Laser precision machining equipment, etc
High wear-resistant, long-life rolls, plungers, piston cylinders, water turbine impellers, steam turbine impellers, etc. based on laser cladding technology.
Typical client：
Chinses large central enterprises, and listed company, such as Baowu Steel, Dongfang Electric, Gree Electric, CRRC, CIMC, Angel yeast, etc.
Exhibition
Certifications
Product packaging
FAQ
Q1: What is the advantage of Wuhan Focunergy Laser Tech Co., Ltd.?
A1:Base on the R&D strength of Wuhan Optic-Electronics National Research Center of Huazhong University of Science and Technology and long-term technology accumulation in the laser manufacture fields, Wuhan Focunergy has built a high quality group constituting by experience experts and senior engineers of Laser Engineering, Material Processing, Machinery Manufacturing, Optical Design, Automatic Control, Software Engineering etc. There are more than 40 Innovation Patents involved with laser application fields in domestic and aboard.
Q2: What are the main factors to consider when choosing a laser cladding machine?
A2:The main considerations are as follows:
1) The configuration of the complete laser system: such as the type of laser and laser head, machine tools or robots. These are all related to the shape of workpiece that you want to coating.
2) The material of the workpiece and the perfermance of the coating layer, the laser cladding system include the process. Detailed requirements can provide accurate technical support services.
3)Processing accuracy and speed: according to the application requirements, evaluate the positioning accuracy, repeat positioning accuracy and melting speed of the equipment, high-speed and high-precision equipment can improve productivity and product quality.
Q3:Do you have any other suggestions for choosing laser surface treatment equipment?
A3: Compare with other standard laser machines, the laser surface treatment equipment has high demands on the process. The manufacturer should have the professional knowledge of optics, mechanical design, electronical control and metal materials. So the most important is choosing technically competent suppliers. Factory site visiting is necessary. Laser cladding proofing samples is also highly recommended.
Q4:What is included in the follow-up service after the purchase of the equipment?
A4: We would offer equipment spare parts, consumables at favorable prices, remote provision of technical support. The equipment would be reserved for expansion if the client need.
Q5:What is the annual production capacity of the plant?
The company has more than 80 employees, and the annual production capacity can reach 200 sets per year. Customers are well assured of delivery timescales.
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