Fan shaped Honeycomb Ceramic Regenerator for Ladle and Intermediate Ladle Baking Device
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- Supplier: Pingxiang Bestn Chemical Packing Co. Ltd.
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Product Overview
Description
Product Description
Honeycomb ceramic regeneration have significant advantages such as high temperature resistance, corrosion resistance, good thermal shock stability, high strength, large heat storage capacity, and good thermal conductivity, greatly increasing their effectiveness and service life.
Regenerative high-temperature air combustion is a new combustion technology with dual effects. Honeycomb ceramic thermal storage is a key component of regenerative burners, widely used in various heating furnaces, hot air furnaces, heat treatment furnaces, cracking furnaces, ovens, melting furnaces, soaking furnaces, oil and gas boilers and other kilns in industries such as steel, machinery, building materials, chemistry, petrochemicals, coatings, and non-ferrous metal smelting.
Regenerative high-temperature air combustion is a new combustion technology with dual effects. Honeycomb ceramic thermal storage is a key component of regenerative burners, widely used in various heating furnaces, hot air furnaces, heat treatment furnaces, cracking furnaces, ovens, melting furnaces, soaking furnaces, oil and gas boilers and other kilns in industries such as steel, machinery, building materials, chemistry, petrochemicals, coatings, and non-ferrous metal smelting.
Specification
RTO honeycomb ceramic heat storage
Square hole honeycomb ceramics | ||||||||
Size(mm) | Hole diameter(mm) | Wall Thickness(mm) | Heat transfer area(m2/m3) | Opening ratio(%) | ||||
150*100*100 | ￠2.5 | 1 | 784 | 49 | ||||
150*100*100 | ￠3.0 | 1.1 | 691 | 52 | ||||
150*100*100 | ￠5.0 | 2 | 392 | 49 | ||||
100*100*100 | ￠2.5 | 1 | 784 | 49 | ||||
100*100*100 | ￠3.0 | 1.1 | 691 | 52 | ||||
100*100*100 | ￠5.0 | 2 | 392 | 49 | ||||
165*110*100 | ￠3.0 | 1.1 | 670 | 52 | ||||
Hexagonal hole honeycomb ceramics | ||||||||
Size(mm) | Hole diameter(mm) | Wall Thickness(mm) | Heat transfer area(m2/m3) | Opening ratio(%) | ||||
150*100*100 | 3.1 | 1 | 673 | 53 | ||||
150*100*100 | 3.1 | 1.5 | 625 | 49 | ||||
150*100*100 | 3.5 | 1 | 655 | 58 | ||||
150*100*100 | 3.9 | 1.1 | 624 | 58 | ||||
100*100*100 | 3.1 | 1 | 673 | 53 | ||||
100*100*100 | 3.5 | 1 | 655 | 58 | ||||
100*100*100 | 3.9 | 1.1 | 624 | 58 | ||||
Fan-shaped honeycomb ceramics | ||||||||||
Size(mm) | Inner hole size(mm) | Hole diameter(mm) | Wall Thickness(mm) | Heat transfer area(m2/m3) | Opening ratio(%) | |||||
￠630 | ￠200 | ￠3.0 | 1 | 691 | 52 | |||||
￠540 | ￠200 | ￠3.0 | 1 | 691 | 52 | |||||
￠420 | ￠154 | ￠3.0 | 1 | 691 | 49 | |||||
￠152 | ￠36 | ￠3.0 | 1 | 691 | 49 | |||||
Circular hole honeycomb ceramic | ||||||||
Size(mm) | Hole diameter(mm) | Wall Thickness(mm) | Heat transfer area(m2/m3) | Opening ratio(%) | ||||
150*100*100 | ￠3.5 | 1 | 590 | 52 | ||||
150*100*100 | ￠4.0 | 1.2 | 484 | 49 | ||||
100*100*100 | ￠3.5 | 1 | 590 | 52 | ||||
100*100*100 | ￠4.0 | 1.2 | 484 | 49 | ||||
Advantages
1. Honeycomb thermal storage has the advantages of large heat transfer area per unit volume, fast heat transfer, low airflow resistance, shallow heat transfer depth, and high thermal efficiency.
3. It has the advantages of high fire resistance, high load softening temperature, good slag resistance, good thermal shock stability, fast thermal conductivity, good erosion resistance, large capacity, and large heat capacity.
2. There are various hole types such as square holes, round holes, and hexagonal holes, as well as various wall shapes such as flat, inclined, single groove, and double groove.
3. It has the advantages of high fire resistance, high load softening temperature, good slag resistance, good thermal shock stability, fast thermal conductivity, good erosion resistance, large capacity, and large heat capacity.
4. The added catalyst undergoes catalytic combustion with CO and HC compounds in the flue gas at around 600 ° C, further increasing waste heat recovery and reducing pollution gas emissions.
Application
The ladle and intermediate ladle baking equipment adopts regenerative combustion technology:
1. The air can be preheated to above 1100 ° C, and low calorific value fuel can be used for smooth ignition and combustion, reducing production costs;
2. The exhaust temperature is only 150 ° C, and the waste heat from combustion flue gas is fully recovered, which can save energy by 30% to 50%;
3. High air preheating temperature, high combustion flame temperature, improved heat transfer performance inside the bag, and increased baking speed by 3-5 times;
4. Bake evenly, eliminate local high temperature points inside the ladle, and improve the service life of the steel ladle lining by about 15%;
5. Pollution emissions can be reduced by more than 50%;
1. The air can be preheated to above 1100 ° C, and low calorific value fuel can be used for smooth ignition and combustion, reducing production costs;
2. The exhaust temperature is only 150 ° C, and the waste heat from combustion flue gas is fully recovered, which can save energy by 30% to 50%;
3. High air preheating temperature, high combustion flame temperature, improved heat transfer performance inside the bag, and increased baking speed by 3-5 times;
4. Bake evenly, eliminate local high temperature points inside the ladle, and improve the service life of the steel ladle lining by about 15%;
5. Pollution emissions can be reduced by more than 50%;
Baking performance:
1. Baking temperature: ≥ 1200 ° C;
2. Baking time: The initial temperature is above 800 ° C for about 10
minutes, and the turnover package is around 30 minutes; New package: according to the baking curve.
minutes, and the turnover package is around 30 minutes; New package: according to the baking curve.
3. Use an ignition gun to
automatically ignite the ladle.
automatically ignite the ladle.
4. Monitor the flame status of the ladle baking device, with an alarm function when the flame is
extinguished, and can also send a signal to cut off the gas. Display the temperature of the ladle and send a prompt signal when it reaches the predetermined baking temperature.
extinguished, and can also send a signal to cut off the gas. Display the temperature of the ladle and send a prompt signal when it reaches the predetermined baking temperature.
Packing & Delivery
Package Type | Container Load Capacity | Delivery time | Quality Insurance | Payment Terms | ||
20 GP | 40 GP | |||||
Ton bag | 20 m3 | 40 m3 | Within 7-14 days | Chinese National Standard; Offer quality assurance as request. | T/T, L/C, Paypal, West Union | |
Plastic bag | 20 m3 | 40 m3 | ||||
Paper box | 20 m3 | 40 m3 | ||||
Wooden box | 20 m3 | 40 m3 | ||||
About us
Company Profile
Pingxiang Bestn Chemical Packing Co., Ltd was established in 2007, It is a professional manufacturer and exporter that has more than 10 years experience in Chemical Packing. We are located in Hi-Tech Industrial Park, Development area, Pingxiang city, Jiangxi Province, with convenient transportation access. All of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.Our main products are molecular sieve, activated alumina, ceramic ball, honeycomb ceramics, Plastic lamella clarifiers, MBBR Media, random and structured chemical packing in ceramic, plastic and metal material, can be used in all types of petrochemical chemical processes and environmental application.Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction. Besides, we have received ISO9001: 2008 certificate, SGS report, etc. As a result of our high quality products and outstanding customer service, we have gained a global sales network reaching seven Continents.Since its foundation, our company keeps living up to the belief of "honest selling, best quality, people-orientation and benefits to customers" We are doing everything to offer our customers with best services and best products. We promise that we will be responsible all the way to the end once our services begin.If you are interested in any of our products or would like to discuss a custom order, please feel free to contact us. We are looking forward to forming successful business relationships with you, also warmly welcome to visit our factory.
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