Precast Sand Aac Blocks Plant Manufacturer Factory Wall Panel Making Machine Aac Block Production Line In Uzbekistan

Product Overview

Description

 

• The control system adopts the internationally advanced centralized and segmented control method and adopts PLC control system. All processes are completed in the central control room and the ground division operation platform. The work realizes mechanized and automated production, with less labor and high production efficiency. Human errors cause little loss and the product qualification rate is high.

Raw material of machine 
To make our AAC block production line reliable and durable, HONGFA FACTORY purchases 

steel from famous steel manufacturers in China. We only use steel plates that have not been 

rolled. A few underwater plasma cutting machines were purchased to guarantee the high precision of our autoclaved aerated concrete production machines.

 

 

 

 

 Welding workshop of autoclaved concrete blocks machine / gas block production line/AAC ALC panel prodution plant/Fly ash sand AAC block equipment

Welding robots were used to improve the productivity and welding performance. 

Thus we can get consistent AAC machine equipment.
High technology for AAC bock plant machiney: 

 

 The equipment that Hongfa company AAC block production line now mainly adopts the Yitong process to realize the green body turning in the air, the fixed-step cutting of the green body walking, the hydraulic lifting and conveying, the bottom turning in the air, and the defoaming treatment of the steam drum.

 

It has the advantages from the process:

1. It can realize the mixed grinding to prepare the cementitious material and effectively improve the pouring stability; the flow-tube type pouring stirring can shorten the stirring time and greatly improve the uniformity of stirring.

 

2. Raw material processing can realize the hydrothermal ball milling process and improve the stability of fly ash and mortar.

 

3. Staggered batching process. The batching building is divided into two and staggered. It simplifies the layout of equipment and building structure, and meets the requirements of staff space and equipment layout.

 

4. Integrated layout technology, which arranges the batching, pouring, pre-cultivation, cutting, bottom removal, marshalling and other processes in the same workshop. Uses hydraulic lifting and conveying equipment to separate the walking guide from the main body of the workshop and reduce the height of the workshop. Layout, avoiding dead corners in the building, shortening the return path of waste water and waste slurry, reducing the moving space of operators and improving work efficiency.

 

Technical data

 

Main process flow of AAC Block Making Machine, Autoclaved Aerated Concrete (AAC) Production Line Manufacturer from Original Factory  

 

 

 

1.Raw materils preperation for AAC plant: A, Milling sand ( fly ash no need mill) and to make slurry B, Lime: crushing - milling ( or to buy lime lowder directly) C, Gypsum:to mill with sand or lime or input with flyash then to make slurry directly.

2.Slurry batching: The prepared and stored raw materials to be used are metered, adjusted for temperature and concentration, and a small amount of dosing materials are metered on-site, and then fed to the stirring equipment in turn according to the process requirements.

3. Pouring: In this process, the materials that are put into the mixer after the previous batching process are measured and adjusted if necessary, and the materials that meet the time, temperature, and consistency requirements of the process are made, then pouring into the mold. The pouring process is an important process that can form a good pore structure, and it constitutes the core link of aerated production as the batching process.

4.Cutting: The cutting process is to divide and shape the aerated concrete body to meet the appearance size requirements.

5.Autoclave curing: High-pressure steam curing of aerated concrete aac body. (Usually above 174.5 ℃)

6. Out off Autoclave: Including finished aac products out of the autoclave, lifting, separation, inspection, packaging and cleaning and oiling of trolleys and bottom plates.

7.Waster recycle: waste cncrete cut away from green body and waste water from steam of autoclave.

 

 

 
Advantages of the AAC block application

 

1. Sound proof

AAC wall has an excellent sound Transmission class (STC) ,rating of 44. Result: Virtually Soundproof Interiors

 

2. Thermal Insulation

It has highest thermal rating in the industry….R30! Thus provides well insulated interiors, keeping out warm air in summer and cold air in winters. AAC reduces Air conditioning cost by 30%.

 

3. Earthquake Resistant

Earthquake forces on structure are proportional to the weight of the building, hence AAC shows excellent resistant to earthquake forces. Regions of high seismic activity like Japan exclusively use AAC. It has been proven to withstand wind loads of category 5 tropical storms.

 

4. Floor Space Area

Use of thinner blocks (6" instead of 9" exterior walls) because of its excellent water barrier & insulation properties leads to an increase in floor space area between 3-5%.

 

5. Cost saving

Being lightweight AAC drastically reduces the dead weight of building, resulting into reduction in steel (up to 27%) and cement (up to 20%) structural cost saving. Being 8 times the size of a clay brick, AAC wall construction involves 1/3 the joints, thus an overall mortar saving up to 66%.

 

Its automatic manufacturing process gives AAC an exceptional dimensional accuracy & smooth surfaces, eliminating need of three-coat plaster walls and allows for a final 6 mm skim coat (putty/POP).

 

6. Fire Resistant

Best in class fire rating of 4 hours. The melting point of AAC is over 1600 ºc, more than twice the typical temperature in a building fire of 650 ºc.

 

7. Pest Resistant Termites hate AAC!

Being made of inorganic minerals, it does not promote growth of molds.

 

8. Water Barrier

Its structure does not allow for capillary action making it impervious to water. Its water barrier properties are further enhanced by adding silicone based additives.

 

Strength to weight ratio, higher than even M150 concrete and far exceeds the Indian Building code requirements.

Application
Autoclaved Aerated Concrete Block are widely used as external wall panel (exterior wall panel), internal wall panel (interior wall panel), partition wall panel, flooring,  roofing, fence, cladding, curtain wall and facade etc. 

Autoclaved Aerated Concrete Block are widely used in different kinds of buildings, such as public facilities, industrial constructions, steel structure building, warehouse, workshop, stores, hospitals, hotels, apartments, villas, schools, supermarkets etc.

 

 

Packaging & Shipping

 

Shipping Aerated Autoclave Concrete Block Machine AAC Panel AAC Bricks Gas Block Manufacturing Plant Automatic AAC Production Line /AAC machine /AAC line 

 

 

 

 

 

Hongfa Machinery Group's Honor

1.One of Top Ten Influential Brands in China Brick &Tile Industry

2.National Enterprice Abiding By Contract & Keeping Good Faith

3.Quality and Credibility of the Dual-protectionb Demonstration Unit

4.High and New Tech Enterprise

5.Famous Trademark of China

6.Star Enterprise with China Patent

7.AAA Grade Credit Enterprise
8.Consumer Satisfaction Unit

9.One of Top 100 building Material Industry Brands of China

10.One of Top Ten Good Faith Units

11.Advanced Exporter in Guangxi Province

12.Advance Quality Management Unit