Small Automatic AAC Block Plant Autoclaved Aerated Concrete Block New Condition Engine Pump Motor PLC Bearing Gearbox Gear Mold
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- Supplier: Guangxi Hongfa Heavy Machinery Co. Ltd.
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Product Overview
Description
Product Description
Fully Automatic AAC Autoclaved Lightweight Concrete Blocks New Engine Pump PLC Bearing Gear Mattress Material Foam Block
1.Hongfa factory with 80 production line plant abroad AAC (Autoclaved aerated concrete) block.
2.Main raw materials of AAC : siliceous material (sand, fly ash and Silicon tailings) and Calcium materials (lime and cement) mixed with foaming agent (aluminum powder).
3. Processes of AAC plant: batching, mixing, pouring, hardening, cutting, autoclaving and curing etc.
4. Because of large amount of well-distributed tiny pores after foaming, it is named autoclaved aerated concrete.
5. AAC Classification: In general, it can be classified according to the types of raw materials, manufacture process and functions. Based on the shape of AAC products, it can be divided into: AAC blocks and AAC panels.
6. It is a revolutionary material offering a unique combination of high durability and strength, low weight, excellent heat insulation, fire resistance, noise absorption, unprecedented buildability and superior ecological green features.
In China, AAC is one of the light wall materials that was popularized and applied at the earliest and the most widely.
Materials
AAC block raw material
AAC block raw material required performance:
Fly ash: A lot has been said about this raw material in this Project Profile itself. But this Raw material is freely available in Thermal Power plants. There are no taxes on this item whatsoever. Transportation charges are only to be attended by the entrepreneur.
Sand (65-70%): The core raw material of AAC product; the main resource of silica-aluminum components; correspond with JC409-91, the clay should less than 4%.Lime(12-20%): One of the main raw materials of fly ash AAC; the main effect is to provide efficient calcium oxide with cooperation of cement making calcium oxide react with SiO2, Al2O3 in hot water then to produce calcium silicate hydrate. Therefore, lime is also the main resource of strength. Effective calcium oxide of lime should not less than 65%, over 80% is perfect and should accord with JC/T621-1996.
Cement(8-10%): This Project aims to utilize OPC cement as main binder material. It will give faster strength to the bricks, besides giving improved consistent quality. It also ensures a better cost effectiveness for the same. Using OPC will be a standardized practice. The other prime advantages of using OPC (compared to other binders) is it’s easy availability locally through nationwide Retail Network of Cement Companies.
Gypsum(1-2%): Gypsum is the foaming regulator in AAC which dispels quicklime and postpones slurry’s densification.CaSO4 should be more than 70%.
Aluminum Podwer(0.074%): It is the forming agent type and recommendation for supply depend on raw materials and mix formula:A lot has been said about this raw material in this Project Profile itself. But this Raw material is freely available in Thermal Power plants. There are no taxes on this item whatsoever. Transportation charges are only to be attended by the entrepreneur.
Fly ash: A lot has been said about this raw material in this Project Profile itself. But this Raw material is freely available in Thermal Power plants. There are no taxes on this item whatsoever. Transportation charges are only to be attended by the entrepreneur.
Sand (65-70%): The core raw material of AAC product; the main resource of silica-aluminum components; correspond with JC409-91, the clay should less than 4%.Lime(12-20%): One of the main raw materials of fly ash AAC; the main effect is to provide efficient calcium oxide with cooperation of cement making calcium oxide react with SiO2, Al2O3 in hot water then to produce calcium silicate hydrate. Therefore, lime is also the main resource of strength. Effective calcium oxide of lime should not less than 65%, over 80% is perfect and should accord with JC/T621-1996.
Cement(8-10%): This Project aims to utilize OPC cement as main binder material. It will give faster strength to the bricks, besides giving improved consistent quality. It also ensures a better cost effectiveness for the same. Using OPC will be a standardized practice. The other prime advantages of using OPC (compared to other binders) is it’s easy availability locally through nationwide Retail Network of Cement Companies.
Gypsum(1-2%): Gypsum is the foaming regulator in AAC which dispels quicklime and postpones slurry’s densification.CaSO4 should be more than 70%.
Aluminum Podwer(0.074%): It is the forming agent type and recommendation for supply depend on raw materials and mix formula:A lot has been said about this raw material in this Project Profile itself. But this Raw material is freely available in Thermal Power plants. There are no taxes on this item whatsoever. Transportation charges are only to be attended by the entrepreneur.
Manufacturing Technique
Raw material dealing
Put the fly ash or sand into the ball mill to mill via the conveyor belt, after milling, put the slurry into the slurry storage
tank by slurry pump.
tank by slurry pump.
Batching, mixing and pouring process
The lime, cement will convey by conveyor to the dry powder measure scale to scale separately. The slurry convey by slurry pump
then to the automatic scale;the power and slurry put into the mixer,pouring into the mould.
then to the automatic scale;the power and slurry put into the mixer,pouring into the mould.
Curing process
After slurry pouring into the mould, put the mould box into the curing room with 50～70℃. After 2-3 hours curing, the blocks become soft solid and ready for cutting.
Cutting process
Cutting size can be adjusted flexibly, with 0 broken rate.
Aerated autoclaved process
Finished cutting using semi-product crane carry to the front of autoclave grouped, hoisting machine or dragger will drag steam trolley into autoclave to steam,it need 6-10 hours.
Finished block dealing process
After 6-10 hours, finished products come out of autoclave, with separting machine to separate blocks layer by layer.
Packing process
Using finished block carry hanger clamp the finished product to package line on wooden pallets,after package, then by forklift
transport the finished products to piled yard according to specifications to stack.
transport the finished products to piled yard according to specifications to stack.
Packing & Delivery
Our Company
HONGFA is a construction and building materials equipments manufacturer mainly produce all kinds of AAC block making
machine,concrete mixing plant,mixer,Concrete Block Shaping Machine,concrete tile making machine and concrete pipe making machine etc. With more than 30 years experience and being the biggest manufacturer in China at present.All the products are conformity with the standard of the state, and gets the ISO9001-2000 Quality System certificate, also honored as "One of the Top Ten Famous Brands of Brick &Tile field in China" and other honors.
machine,concrete mixing plant,mixer,Concrete Block Shaping Machine,concrete tile making machine and concrete pipe making machine etc. With more than 30 years experience and being the biggest manufacturer in China at present.All the products are conformity with the standard of the state, and gets the ISO9001-2000 Quality System certificate, also honored as "One of the Top Ten Famous Brands of Brick &Tile field in China" and other honors.
Hongfa Machinery's Honor
1.One of Top Ten Influential Brands in China Brick &Tile Industry
2.China National Enterprise Abiding By Contract & Keeping Good Faith
3.Quality and Credibility of the Dual-protection Demonstration Unit
4.High and New Technology Enterprise
5.Famous Trademark of China
6.Star Enterprise with China Patent
7.AAA Grade Credit Enterprise
8.Consumer Satisfaction Unit
9.One of Top 100 building Material Industry Brands of China
10.One of Top Ten Good Faith Units
11.Advanced Exporter in Guangxi Province
12.Advance Quality Management Unit
1.One of Top Ten Influential Brands in China Brick &Tile Industry
2.China National Enterprise Abiding By Contract & Keeping Good Faith
3.Quality and Credibility of the Dual-protection Demonstration Unit
4.High and New Technology Enterprise
5.Famous Trademark of China
6.Star Enterprise with China Patent
7.AAA Grade Credit Enterprise
8.Consumer Satisfaction Unit
9.One of Top 100 building Material Industry Brands of China
10.One of Top Ten Good Faith Units
11.Advanced Exporter in Guangxi Province
12.Advance Quality Management Unit
FAQ
Q: How can I install the machine?
Our company will send one or two of our engineers to buyers' place to direct the installation and give the operation training.
Q: How can I start a new factory?
We will analyze your need and market prospect, provide feasibility report to set up a factory according to your intended investment and required capacity, 24 hours enquiry accepted.
Q: What's the after-sales service?
3 year spare part guarantee, 24 hours customer service, free machine operation and management training.
Contact information
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