Small Hammer Crusher
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- Supplier: Henan Xuefu Machinery Equipment Co. Ltd.Henan Ltd.
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Product Overview
Description
Recommend Products
Hammer Crusher
The main parts of the hammer crusher consist of hammer head, rotor disk, main shaft, shell, screen bars, motor bearings and bearing box.
The motor drives the spindle to rotate backward at high speed to cause the purpose of striking and crushing.
The motor drives the spindle to rotate backward at high speed to cause the purpose of striking and crushing.
Frame Hammer Crusher
The frame version of the hammer crusher is a simple type without the installation of the foundation of the ground can be connected to the electricity production, according to the choice of different output models to install the corresponding size of the frame.
Mobile Hammer Crusher
Mobile version of the hammer crusher can choose a diesel engine as a power source, or motor as a power source, according to the hourly output model or the size of the feed material to choose the crusher Fitted with tires mobile version The finished product of the output material in the 0-10 mm, can be adjusted
Details Images
Integral Hammer Crusher Diagram
Different models of hammer crushers have different feed opening sizes, in addition to different outputs.
The outer size is different. Discharge size is 0-10mm
Different models of hammer crushers have different feed opening sizes, in addition to different outputs.
The outer size is different. Discharge size is 0-10mm
Sectional structure of hammer crusher
You can see the internal structure of the hammer crusher, the hammer head, rotor disk, spindle, impact block, liner plate and other structures are also spare parts.
You can see the internal structure of the hammer crusher, the hammer head, rotor disk, spindle, impact block, liner plate and other structures are also spare parts.
Product Paramenters
model number | Motor power | Material mouth | hourly rate | External dimensions | weight | ||
kw | Feed inlet | Discharge port | t/h | mm | kg | ||
mm | mm | ||||||
PC200*300 | 5.5 | 200*185 | 0-8 | 0.5-1.5 | 610*600*620 | 180 | |
PC300*400 | 7.5 | 300*185 | 0-8 | 1-3 | 730*670*790 | 230 | |
PC300*500 | 15 | 420*185 | 0-8 | 3-8 | 900*730*910 | 260 | |
PC400*600 | 30 | 550*195 | 0-8 | 5-18 | 1070*1020*1110 | 430 | |
PC600*600 | 37 | 620*270 | 0-8 | 13-23 | 1300*1280*1435 | 700 | |
PC600*700 | 45 | 620*270 | 0-8 | 18-28 | 1300*1380*1535 | 960 | |
PC600*800 | 45 | 620*270 | 0-8 | 25-35 | 1300*1480*1435 | 1200 | |
PC800*800 | 55 | 800*270 | 0-8 | 35-55 | 1300*1480*1435 | 1630 | |
PC800*1000 | 75 | 800*270 | 0-8 | 40-70 | 1600*1390*1570 | 1850 | |
PC1000*1000 | 90 | 1000*450 | 0-8 | 50-90 | 1800*1590*1770 | 2130 | |
PC1200*1200 | 132 | 1200*450 | 0-8 | 70-120 | 2060*1600*1860 | 3600 | |
PC1400*1400 | 160 | 1400*450 | 0-8 | 90-150 | 2190*1870*2100 | 6800 | |
Product packaging
Title goes here.
According to the selection of the corresponding hammer crusher model and configuration accessories to wooden box packaging. Out the corresponding size and weight. Commonly used spare parts are hammerheads, liners
Title goes here.
Can be packed in wooden crates or in containers with a detailed list of the number of pieces of equipment and the number of spare parts
Products Description
I. Technical Parameters
Model PC600×600
Rotor diameter(mm) Φ600
Rotor working length(mm) 600
Rotor speed (r/min) 1000
Feeding granularity (mm) ≤100
Discharge particle size (mm) ≤15
Production capacity (t∕h) 15-35
Electric power (KW) 37
Model PC600×600
Rotor diameter(mm) Φ600
Rotor working length(mm) 600
Rotor speed (r/min) 1000
Feeding granularity (mm) ≤100
Discharge particle size (mm) ≤15
Production capacity (t∕h) 15-35
Electric power (KW) 37
2、Use
This machine is suitable for crushing all kinds of brittle materials, such as coal, gypsum, alum, masonry, limestone, etc. The compressive strength of the crushed materials does not exceed 100MPa, and the humidity is not more than 15%. The compressive strength of the crushed material is not more than 100MPa and the humidity is not more than 15%.
This machine is suitable for crushing all kinds of brittle materials, such as coal, gypsum, alum, masonry, limestone, etc. The compressive strength of the crushed materials does not exceed 100MPa, and the humidity is not more than 15%. The compressive strength of the crushed material is not more than 100MPa and the humidity is not more than 15%.
3、Structure
This machine is mainly assembled by the frame, rotor, grate bar, hammer head and other parts and components, the motor drives the rotor through the belt pulley - triangle belt, the material is crushed due to the impact of the hammer head on the material and the mutual impact of the material produced by the rotation of the rotor.
The frame is divided into two parts: the upper cover and the lower seat, and the inner wall is equipped with protective lining plate.
The rotor is composed of rotor shaft, disk, hammer shaft, hammer head and other parts. Rotor shaft is equipped with disk, disk and disk separated by bushings, the disk is equipped with a hammer shaft, hammer head hanging on the hammer shaft, when the rotor shaft rotates, the hammer head is with the rotary.
Grate bar device in the lower seat of the inner wall on both sides of the grate rack in the slot.
This machine is mainly assembled by the frame, rotor, grate bar, hammer head and other parts and components, the motor drives the rotor through the belt pulley - triangle belt, the material is crushed due to the impact of the hammer head on the material and the mutual impact of the material produced by the rotation of the rotor.
The frame is divided into two parts: the upper cover and the lower seat, and the inner wall is equipped with protective lining plate.
The rotor is composed of rotor shaft, disk, hammer shaft, hammer head and other parts. Rotor shaft is equipped with disk, disk and disk separated by bushings, the disk is equipped with a hammer shaft, hammer head hanging on the hammer shaft, when the rotor shaft rotates, the hammer head is with the rotary.
Grate bar device in the lower seat of the inner wall on both sides of the grate rack in the slot.
4、Installation instructions
This machine is assembled by the manufacturing plant into a complete machine after the supply, when the user receives the machine should be checked to eliminate the abnormalities that occur in the transportation process.
1. The basic drawing supplied by the manufacturer. It only shows the arrangement position of the crusher and motor, users should refer to this drawing and design the installation plan according to the actual situation.
2. The machine is installed on a reinforced concrete foundation, and the discharge position should be considered when designing the foundation.
3. In order to reduce the vibration, so as not to affect the building by the vibration generated by the machine, the machine and the concrete foundation should be embedded in the middle of the hardwood mat or other vibration-damping materials.
4. When installing, the center of motor and rotor shaft should be straight.
5. The transmission part of the machine is on the right side of the machine, but the position can be changed according to the actual need.
This machine is assembled by the manufacturing plant into a complete machine after the supply, when the user receives the machine should be checked to eliminate the abnormalities that occur in the transportation process.
1. The basic drawing supplied by the manufacturer. It only shows the arrangement position of the crusher and motor, users should refer to this drawing and design the installation plan according to the actual situation.
2. The machine is installed on a reinforced concrete foundation, and the discharge position should be considered when designing the foundation.
3. In order to reduce the vibration, so as not to affect the building by the vibration generated by the machine, the machine and the concrete foundation should be embedded in the middle of the hardwood mat or other vibration-damping materials.
4. When installing, the center of motor and rotor shaft should be straight.
5. The transmission part of the machine is on the right side of the machine, but the position can be changed according to the actual need.
V. Instructions for use
(A) Preparation before starting
1. Check whether there is enough grease in the bearings;
2. Check whether all fasteners are completely tightened;
3. Check whether there is metal or other unbreakable debris in the machine body;
4. Check whether the clearance between hammer head and grate bar is normal;
5. Turn the rotor by hand and observe whether it is normal, whether the direction of rotation is correct, and whether the hammer head collides with other parts.
(II) Crusher startup
1. After checking and proving that the machine and transmission parts are in normal condition, the machine can be started.
2. If there are abnormalities found after the start, it should be stopped, and the crusher can be started only after the abnormalities are identified and eliminated.
(C) maintenance and use
1. After normal operation of the crusher, it can start feeding.
2. The material to be crushed must be added evenly and distributed evenly over the whole length of the working part of the rotor to prevent the rotor from being overloaded and the load on the motor from increasing.
3. Regularly check the condition of the grate, if there is any blockage, it should be removed immediately.
4. Under normal working condition, the temperature rise of the bearing should be within 35℃, and the maximum temperature should not be more than 70℃, if it is more than 70℃, it should be stopped immediately to find out the reason and eliminate it.
5. Before stopping the machine, stop feeding, and turn off the motor only after the material in the crushing chamber is completely crushed.
6. Adjustment of product size can be realized by the following methods.
(1) Replacing the grate pattern;
(2) Embedding filler blocks at both ends of the slot in the loading grate frame to change the gap of the grate.
7. When the amount of vibration suddenly increases, you should immediately stop the car, find out the reason and eliminate it.
8. When assembling or replacing the hammers, the balance of the rotor must be maintained, and the total amount of 5 hammers on each hammer shaft should be equal to the total weight of the hammers on the relative hammer shafts, and the total deviation should not be more than 100 grams (if the vibration in the test run is severe, the hammers on the individual hammer shafts can be swapped positions to achieve a better dynamic balance).
(A) Preparation before starting
1. Check whether there is enough grease in the bearings;
2. Check whether all fasteners are completely tightened;
3. Check whether there is metal or other unbreakable debris in the machine body;
4. Check whether the clearance between hammer head and grate bar is normal;
5. Turn the rotor by hand and observe whether it is normal, whether the direction of rotation is correct, and whether the hammer head collides with other parts.
(II) Crusher startup
1. After checking and proving that the machine and transmission parts are in normal condition, the machine can be started.
2. If there are abnormalities found after the start, it should be stopped, and the crusher can be started only after the abnormalities are identified and eliminated.
(C) maintenance and use
1. After normal operation of the crusher, it can start feeding.
2. The material to be crushed must be added evenly and distributed evenly over the whole length of the working part of the rotor to prevent the rotor from being overloaded and the load on the motor from increasing.
3. Regularly check the condition of the grate, if there is any blockage, it should be removed immediately.
4. Under normal working condition, the temperature rise of the bearing should be within 35℃, and the maximum temperature should not be more than 70℃, if it is more than 70℃, it should be stopped immediately to find out the reason and eliminate it.
5. Before stopping the machine, stop feeding, and turn off the motor only after the material in the crushing chamber is completely crushed.
6. Adjustment of product size can be realized by the following methods.
(1) Replacing the grate pattern;
(2) Embedding filler blocks at both ends of the slot in the loading grate frame to change the gap of the grate.
7. When the amount of vibration suddenly increases, you should immediately stop the car, find out the reason and eliminate it.
8. When assembling or replacing the hammers, the balance of the rotor must be maintained, and the total amount of 5 hammers on each hammer shaft should be equal to the total weight of the hammers on the relative hammer shafts, and the total deviation should not be more than 100 grams (if the vibration in the test run is severe, the hammers on the individual hammer shafts can be swapped positions to achieve a better dynamic balance).
VI. Lubrication
1. The lubricating grease used in this machine should be decided according to the place of use, air temperature and other conditions. Generally, calcium-based, sodium-based or calcium-sodium-based grease can be used.
2. Add grease to the bearings once after every 100 hours of work. Replace the grease once every one month to three months, and the bearing should be carefully cleaned with clean gasoline or kerosene when replacing the grease.
1. The lubricating grease used in this machine should be decided according to the place of use, air temperature and other conditions. Generally, calcium-based, sodium-based or calcium-sodium-based grease can be used.
2. Add grease to the bearings once after every 100 hours of work. Replace the grease once every one month to three months, and the bearing should be carefully cleaned with clean gasoline or kerosene when replacing the grease.
VII. Possible malfunctions and methods of elimination.
Possible malfunctions Causes of malfunctions Elimination methods
Increased vibration Replacement or assembly of the hammer rotor is not well balanced Remove the hammer, select the hammer head according to the weight, so that the total weight of the hammer head on each shaft is equal to the total weight of the hammer head on its relative shaft.
Production volume is reduced 1, grate slit is blocked
2、Uneven charging 1、Clear the blockage in the grate slit after stopping the machine
2、Adjust the feeding mechanism
Knocking sound inside the machine 1, can not break the material into the machine
2、Lining plate fasteners loose, hammer head impact on the lining plate
3、Hammer or other parts broken 1、Clean up the crushing chamber after stopping the machine.
2、Check the fastening of the liner and the gap between the hammer head and the grate bar.
3、Replace the broken parts
Bearing temperature is too high 1, insufficient lubricant
2、Dirty lubricant
3、Bearing damage 1、Add appropriate amount of lubricating oil
2、Replace the lubricant after cleaning the bearing
3、Replace the bearing
Discharge size is too large 1, too much wear and tear of hammer head
2、Grate bar broken 1、Replace the hammer head
2、Replace the grate bar
Increased vibration Replacement or assembly of the hammer rotor is not well balanced Remove the hammer, select the hammer head according to the weight, so that the total weight of the hammer head on each shaft is equal to the total weight of the hammer head on its relative shaft.
Production volume is reduced 1, grate slit is blocked
2、Uneven charging 1、Clear the blockage in the grate slit after stopping the machine
2、Adjust the feeding mechanism
Knocking sound inside the machine 1, can not break the material into the machine
2、Lining plate fasteners loose, hammer head impact on the lining plate
3、Hammer or other parts broken 1、Clean up the crushing chamber after stopping the machine.
2、Check the fastening of the liner and the gap between the hammer head and the grate bar.
3、Replace the broken parts
Bearing temperature is too high 1, insufficient lubricant
2、Dirty lubricant
3、Bearing damage 1、Add appropriate amount of lubricating oil
2、Replace the lubricant after cleaning the bearing
3、Replace the bearing
Discharge size is too large 1, too much wear and tear of hammer head
2、Grate bar broken 1、Replace the hammer head
2、Replace the grate bar
Eight, safety regulations
1. When the machine is running, the staff can not stand in the rotor inertia force line.
2. When the machine is running, it is strictly prohibited to carry out any adjustment, cleaning, maintenance and other work, so as to avoid danger.
3. It is strictly prohibited to put materials that can not be crushed into the machine, so as not to damage the machine.
4. When the machine is under maintenance, the power supply should be cut off first.
1. When the machine is running, the staff can not stand in the rotor inertia force line.
2. When the machine is running, it is strictly prohibited to carry out any adjustment, cleaning, maintenance and other work, so as to avoid danger.
3. It is strictly prohibited to put materials that can not be crushed into the machine, so as not to damage the machine.
4. When the machine is under maintenance, the power supply should be cut off first.
IX. Breakdown of wearing parts
No. Name Quantity Installation position Remarks
1 Spherical roller bearing 2 rotors\t
2 Hammer head 20 Rotor\t
3 Upper feed opening liner 1 Feed opening\t
4 Lower intake plate 1 Intake\t
5 Intake left and right liners 2 Intakes\t
6 Upper Body Crescent Liner 4 Upper Body Sides\t
7 Lower body crescent liner 4 Lower body side\t
8 Impact Liner 7 Upper Body Rear\t
9 Upper body front liner 1 Upper body front\t
No. Name Quantity Installation position Remarks
1 Spherical roller bearing 2 rotors\t
2 Hammer head 20 Rotor\t
3 Upper feed opening liner 1 Feed opening\t
4 Lower intake plate 1 Intake\t
5 Intake left and right liners 2 Intakes\t
6 Upper Body Crescent Liner 4 Upper Body Sides\t
7 Lower body crescent liner 4 Lower body side\t
8 Impact Liner 7 Upper Body Rear\t
9 Upper body front liner 1 Upper body front\t
Manufacturing Technique
Company Profile
Henan Xuefu Machinery Equipment Co. Engaged in building materials processing production equipment industry for many years, the
main products are Building Material Processing Machinery: Jaw Crusher, Impact Crusher, Cone Crusher, Vibrating Feeder, Mobile
Crusher, Vibrating Screen, Ball Mill, Hammer Sand Making Machine, Grinding Mill, etc. Building material processing machinery:
block molding machine, free-burning brick machine Edible Oil Processing Machinery: Screw Oil Press Hydraulic Oil Press Olive Oil
Press Rapeseed Oil Press Peanut Oil Press Refining Oil Production Line Manufacturing of machined parts
main products are Building Material Processing Machinery: Jaw Crusher, Impact Crusher, Cone Crusher, Vibrating Feeder, Mobile
Crusher, Vibrating Screen, Ball Mill, Hammer Sand Making Machine, Grinding Mill, etc. Building material processing machinery:
block molding machine, free-burning brick machine Edible Oil Processing Machinery: Screw Oil Press Hydraulic Oil Press Olive Oil
Press Rapeseed Oil Press Peanut Oil Press Refining Oil Production Line Manufacturing of machined parts
FAQ
What materials can be crushed by hammer crusher
Hammer crusher is mainly used in mining, building materials, chemical industry, and other industries, the hardness of the material does not exceed 150 MPa crushing such as limestone, construction waste, glass, and so on.
What are the spare parts of the hammer crusher?
The main structure of the hammer crusher has a rotor plus shell machine plus motor or diesel engine driven ...
The rotor part has hammer head, rotor disk, spindle, spacer, through the hammer rod and other components.
Commonly used spare parts are hammer head, liner, castor, impact plate, not commonly used spare parts are bearings.
The rotor part has hammer head, rotor disk, spindle, spacer, through the hammer rod and other components.
Commonly used spare parts are hammer head, liner, castor, impact plate, not commonly used spare parts are bearings.
Can you use a mobile hammer crusher without electricity?
The mobile hammer crusher can be equipped with diesel engine power in addition to motor power.
No power can choose diesel engine power
No power can choose diesel engine power
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