Manufacturer OEM Custom Shaft Grinding Milling Machining Service Precision Cnc Turning Parts Forged Shafts
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- Supplier: Shandong Meide Import And Export Co. Ltd.Shandong Ltd.
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Product Overview
Description
Product specification
ltem name | Custom Forging Shaft |
Size | As per approval product drawings |
DRW Format | DWG,PDF,IGS,STEP,SLDPRT,SLDDRW,PRT,DRW,DXF,X_T,etc. |
Weight | 0.1-200kg |
Material | Differernt types of steel,Carbon steel,Stainless steel,Alloy Steel,Aluminum alloy,copper alloy,titanium alloy,tungsten molybdenum alloy andother non-fermous matals |
Surface treatment | Self color,Polishing,Painting,Powder coating,Electrophoretic |
coating,Anodizing,Nickel plating,Zinc planting,Hotdip galvanizing etc | |
Quality Control | 1.Raw materials test,include chemical composition and size 2.Random inspection during production |
3.Final products size test,with measurement tools,special gauges and coordinate insteument if needed | |
4.Final products strenght and hardness test,to guarantee the machanical property | |
5.Assembly and function test,with special testing gauges 6.Packing test | |
Logistics | Shipping,Air flight,International express etc.. |
Process | Die forging,Free forging,Hot forging,Cold forging,Heat Treatment,Machining,Surface treatment etc.. |
Certificate | S0/9001 ISO/IATF16949 |
Product type
There are many kinds of forged shaft products, according to the use of different fields and specific needs, can be divided into a variety of types, such as drive shaft, crankshaft, mandrel, step shaft and so on. These shaft parts are widely used in automotive, aerospace, machinery manufacturing, petrochemical and other fields.
Product characteristics
Precise shape and size: The forging process can precisely control the shape and size of the shaft to meet the needs of various precision machinery and equipment.
High reliability: The forged shaft has good fatigue resistance and impact resistance, and can maintain stable performance under long time and high load working conditions.
Good physical properties: Forged shaft has excellent wear resistance, corrosion resistance and high temperature resistance, suitable for a variety of complex working environments.
High reliability: The forged shaft has good fatigue resistance and impact resistance, and can maintain stable performance under long time and high load working conditions.
Good physical properties: Forged shaft has excellent wear resistance, corrosion resistance and high temperature resistance, suitable for a variety of complex working environments.
Product application
1. Automobile industry Drive shaft: In the car's transmission system, the drive shaft is used to transfer the power of the engine to the wheels, and its high strength and high reliability are the key to ensure the normal operation of the vehicle. Transaxle shaft: In the transaxle of the car, the forged shaft also plays an important role, responsible for transferring power from the differential to the wheels.
2. Aerospace Engine shaft parts: In aero engines, forged shafts are used to connect key components such as turbines and compressors to withstand the harsh environment of high temperature, high pressure and high-speed rotation. Landing gear shafts: Forged shafts are also used extensively in aircraft landing gear systems to ensure the stability and reliability of the landing gear.
3. Mechanical manufacturing Machine tool spindle: Machine tool spindle is the core part of the machine tool, its accuracy and stability directly affect the processing quality. Because of its high strength and good physical properties, forged shaft is widely used in the manufacture of machine tool spindles. Transmission shaft: In various transmission devices, such as gearboxes, reducers, etc., forged shafts are used to transmit power and torque.
4. Wind power and energy Wind turbine spindle: In the field of wind power, the spindle of a wind turbine is a key component that connects the generator and the impeller, and needs to withstand a large amount of wind and torque. Forged shafts are widely used in this field because of their excellent mechanical properties and stability. Hydraulic generator shaft: A forged shaft is also used in hydraulic generators to transfer the power generated by the water flow to the generator.
Product Display
Company Profile
Shandong Meide Import and Export Co., LTD was established in 1997. Located in Liaocheng City, Shandong Province, the largest steel logistics center in North China, focusing on the production and sales of copper, aluminum, stainless steel, special steel, mould steel, alloy steel, steel processing machinery and equipment. Our products are mainly extended to five series of plate, strip, tube, bar and profile. We have passed ISO9001:2000 quality system certification, SGS, ROSH, TUV and REACH certification. Has cold rolling, hot rolling and other production lines. Such as heat treatment chemical analysis, metal halide testing, physical testing, nondestructive testing and other testing equipment and testing technology, imported physical and chemical testing equipment full spectrum direct reading spectrometer, can quickly and accurately chemical analysis of all kinds of metal materials. According to American ASTM standard, Japanese JIS standard, German DIN standard, British BS standard and other standards production. At the same time, we can customize and develop new products according to the actual application of customers, and provide products for different cost and performance requirements. The company cooperates with more than 20 well-known steel mills in China, and has established modern large outdoor warehouse and indoor warehouse, with 20,000 tons of goods in stock. The customer base covers all provinces and cities in China, and has more than 100 long-term stable cooperative customers. We warmly welcome and look forward to cooperating with you!
Production Process
Material preparation: Select suitable metal materials, such as carbon steel, alloy steel, stainless steel, etc., and pre-treatment, such as cutting, heating, etc.
Forging molding: The heated metal material is put into the forging mold, and the plastic deformation is carried out by tools such as a press or forging hammer to obtain the required shape and size of the shaft parts.
Heat treatment: Heat treatment of forged shaft parts to eliminate internal stress, improve hardness and wear resistance.
Finishing The shaft parts after heat treatment are finished, such as turning, grinding, etc., to achieve the required dimensional accuracy and surface finish.
Inspection and acceptance: The shaft parts after finishing are inspected and accepted to ensure that the product quality meets the relevant standards and requirements.
Forging molding: The heated metal material is put into the forging mold, and the plastic deformation is carried out by tools such as a press or forging hammer to obtain the required shape and size of the shaft parts.
Heat treatment: Heat treatment of forged shaft parts to eliminate internal stress, improve hardness and wear resistance.
Finishing The shaft parts after heat treatment are finished, such as turning, grinding, etc., to achieve the required dimensional accuracy and surface finish.
Inspection and acceptance: The shaft parts after finishing are inspected and accepted to ensure that the product quality meets the relevant standards and requirements.
Certification
Packaging and Transportation
FAQ
1.Q:What are the classifications of forged shafts?
A:According to the use of the shaft, it can be divided into aircraft shaft forgings, diesel engine shaft forgings, marine shaft forgings, etc.; it can also be divided into free forging shafts, die forging shafts, etc. according to the forging method.
A:According to the use of the shaft, it can be divided into aircraft shaft forgings, diesel engine shaft forgings, marine shaft forgings, etc.; it can also be divided into free forging shafts, die forging shafts, etc. according to the forging method.
2.Q:How to control the quality of forged shaft machines?
A:To ensure the quality of shaft forgings, there must be no surface defects such as pits, pitting, and sand holes before installation.
3.Q:What are the precautions during the forging process?
A:(1) The changes in the blank size in each process must be fully considered
(2) When making segmented indentations, it is necessary to ensure that each part of the forged shaft has sufficient volume
(3) Universal tools should be used as much as possible. When the production batch is large, special tools or molds can be made to improve the quality and output of shaft forgings.
(4) According to the size and quality of the shaft forging blank, select the appropriate equipment available in the workshop.
4.Q:Why are forged shafts more popular than cast shafts?
A:Forged shafts have higher strength and better mechanical properties than cast shafts, making them more reliable in situations with high torque and heavy loads.
5.Q:In what fields are forged shafts used?
A:Forged shafts are widely used in wind power generation, shipbuilding, machinery manufacturing, automobiles, aerospace and other fields.
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