Factory Made Durable Agricultural Machinery Forgings Pushing Head Hot Forging Process with Steel Metal Aluminium Brass Copper

Shipped within 30-45 Days After Placing The Order

Our technical service 

The factory has 6 production lines of friction press and 6 production lines of electric screw press.The company has 12 forging and pressing production lines, with an annual production capacity of 20,000 tons of forging products.Forgings range from 0.1kg to 200kg in weight.Application industries of the products include automobile industry, engineering machinery, petrochemical equipment, mining machinery, railway locomotives, agricultural machinery, electric power industry, etc.
The company's forging presses are all screw presses, with screw rod, nut as the transmission mechanism, and by the screw drive will flywheel positive and negative rotary movement into the up and down reciprocating movement of the slider forging machinery.When working, the motor makes the flywheel rotate to save energy, and at the same time pushes the sliding block downward through the screw and nut.When the slider touches the workpiece, the flywheel is forced to decelerate to a complete stop, and the stored rotational kinetic energy is converted into impact energy, which hits the workpiece through the slider and deforms it.After the blow, the motor reverses the flywheel, causing the slider to rise and return to its original position.The specification of the screw press is expressed by the nominal working force.Screw press is usually driven by motor through the friction disc flywheel rim and make the flywheel rotating, so the press is also called friction screw press, the other is a flywheel is driven by motor directly to the electric screw press, its structure is compact, less transmission links, due to the reversing frequently, to control the electric equipment demand is higher, and need special motor, electric screw press is a new generation of forging press.
The screw press has no fixed bottom dead point and can be used for single, continuous and inching beating for larger die forgings.The impact force is related to the deformation of the workpiece. When the deformation is large, the impact force is small, and when the deformation is small (such as cold strike), the impact force is large.In these respects, it is similar to a forging hammer.However, its slider speed is low (about 0.5m/s, only 1/10 of the forging hammer), and the striking force is closed through the frame, so it works smoothly, and the vibration is much smaller than the forging hammer, so it does not need a large foundation.The screw press is equipped with skid safety mechanism, limiting the maximum impact force to 2 times of the nominal pressure to protect the safety of the equipment.The lower part of the screw press is equipped with a forging ejection device.The screw press has the function of die forging hammer, mechanical press and so on. It is versatile and can be used in die forging, blanking, drawing and other processes.Electric screw press has a simple structure, small volume, short transmission chain, operation is convenient, safe operation and maintenance workload small, the characteristics of the electric screw press against the energy can be accurately set, force have showed that can be adjusted according to the forming precision of energy, force, to reduce the mold, mechanical stress and thermal contact time, extend the life of the mold.The machine body rigidity is good, the slide guide precision is high, the anti-bias load ability is strong, may use in the multi-station die forging, is one kind of new energy conservation environmental protection press.

Company profile 
Henan Forging Emperor Industry Co.,LTD  is located in luoyang, China. Luoyang, the ancient capital, is a world famous historical and cultural city. It is also an important industrial city in China. Many well-known national scientific research institutions are established here, providing key technical support and services for the development and improvement of the industrial chain. The main business of our company is industrial product design, auto parts design and production, other mechanical parts design and production, titanium alloy material and its products research and development production, diamond products research and development production, the company has a complete mechanical parts design and production process supporting process, is a professional machinery parts supplier.

The company has complete hardware supporting facilities, and the hot-die forging press models are 300T, 400T, 630T, 1000T, 1600T, 2500T, 4000T, 8000T and other different tonnage forging presses, which are suitable for the production of products from 0.1 kg to 200 kg. The cold forging machine has 4 hydraulic presses, which can produce cold forging products from 0.01 kg to 20 kg. The products can be made of carbon steel, alloy steel, copper forgings, aluminum forgings, stainless steel, titanium alloy and so on. The company′s products are mainly used in automobile industry, construction machinery industry, railway locomotives, power fittings, mining machinery and other industries. The company′s main customers are China FAW group, China shaanxi automobile group, China locomotive group, China yituo,and so on.

The quality control equipment of the company includes flaw detector, hardness tester, spectrometer, metallographic analysis, tensile test, coordinate measuring instrument, etc. The company is engaged in the industrial product design and production for 20 years, has accumulated the rich industry experience. The company undertakes customized OEM services for processing of incoming drawings and samples, and can complete all processes including 3D modeling design, mold design and production, product forging and pressing, heat treatment of forgings, and machining. Our company has an independent industrial design service center and a professional industrial design service team, which provides strong technical support for technological innovation of enterprises. The company has special metal products design and development, manufacturing and production services. Titanium alloy products and industrial diamond products developed and produced by the company are widely used in machinery manufacturing industry and other related fields.

FAQ

1.Which countries do you export to?
U.S.A, Germany, France, Italy, UK, Brazil, Swedish, Japan, Korea, Middle east of Asia, Thailand,

2.How long does it take to receive samples?
A) Pattern:30-45days after order
B) Sample:30days after pattern finishing.
C) The lead time is the general production period and does not include the transportation time.

3.New product development process
Got tooling order and sample order with 50% deposit---Hold a meeting with the relation dept.To ensure the developing schedule---Design mold, fixture and gauge and making them in our house---mold steel buying---Machining---Inspection---Send out the sample with initial inspection report.

4.How long is the manufacturing lead time?
Mass Production:90days after sample approval by yours.The lead time is the general production period including the transportation time.
We could make some special production arrangement effectively if customer has urgent need.

5 Hao to deal with the quality problem?
A.We perform APQP at an early stage in each project.
B.Our factory must fully understand the quality concerns from customers and implement product & process quality requirements.
C.Our quality professionals who perform patrol inspection in our factories.We perform final inspection before the goods are packed.
D.We have inspectors who perform final audit checks on the packed goods prior to dispatch from China.

6.Can you take responsibility for me?
Of course, I'm happy to help you!But I just take responsibility for my products.Please offer a test report, if it was our fault, absolutely we can make a compensation for you, my friend!

7.What are the payment terms?
Payment terms are negotiable and will improve for long term customers.During the initial stages, we request 50% of tooling fee in advance with the balance payable on acceptance of samples.Production orders can be negotiable.We prefer 50% deposit and the balance by T/T before sails.But sometimes T/T15 days after sails would also acceptable.

8.Which currency can we buy in?
We can deal in USD / Euro currency / RMB

9.How long does it take to ship goods from China by sea?
It takes about 5 weeks to European ports plus 1 week customs clearance, so you can get the container within 6 to 7 weeks.It takes about 2 weeks to east coast and 3 weeks to west coast US ports.All sea goods are shipped from Qingdao Port.

10.How long does it take to ship goods from China by air?
It takes about 7 days to all major destinations.

11.Can we visit the factory to conduct an audit?
Yes, you are welcome to visit our factory.

12.How do we retain client confidentiality?
We are happy to sign Confidentiality Agreements with customers and will honor them.

13.Is there a minimum volume of business required to conduct international purchasing?
There are no minimum volumes, but the prices of the goods, plus the fixed costs of importing makes it more economical to buy in high volumes.All potential customers will be assessed on an individual basis to determine if it appears a viable option for all parties to develop a relationship.

All parts are custom made according to customer's drawings or samples.If you have any parts to be made, please feel free to send your kind drawings/samples to us.Technical drawings including material mark, Product weight, Purchase quantity.The comprehensive information will help us quickly calculate the accurate and reasonable price for you.

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We are dedicated to provide you with quality products and services, welcome to inquire and order!