Fully Automated Potato Chip Fabrication Line: Engineering Excellence for Tasty Treats
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- Supplier: Welljoy food Machinery INCWelljoy INC
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Product Overview
Description
Production Process
50-100kg Semi auto potato chips production line
1. Raw Material Selection
* Select high-quality potatoes based on size, shape, and sugar content.
2. Washing
* Wash the potatoes thoroughly to remove dirt and impurities.
3. Peeling
* Peel the potatoes using mechanical peelers or steam peeling methods.
4. Slicing
* Slice the peeled potatoes into thin, uniform chips using a mechanical slicer.
5. Soaking
* Soak potato slices in water to remove excess starch and improve crispiness.
6. Blanching
* Blanch the slices in hot water for a short period to enhance texture and color.
7. Drying
* Remove excess moisture from potato slices using air drying or spinning methods.
8. Frying
* Fry the potato slices in hot oil (typically around 180°C) until they are golden brown and crispy.
9. Draining
* Remove chips from the oil and drain excess oil using a conveyor belt or spinning machine.
10. Seasoning
* Sprinkle the cooked chips with salt or other flavorings according to product specifications.
11. Cooling
* Allow the chips to cool to maintain crispiness and prevent moisture absorption.
12. Packaging
* Pack the cooled chips into bags or containers using automated packing machines to ensure freshness.
13. Storage
* Store the packaged chips in a cool, dry place until distribution.
* Select high-quality potatoes based on size, shape, and sugar content.
2. Washing
* Wash the potatoes thoroughly to remove dirt and impurities.
3. Peeling
* Peel the potatoes using mechanical peelers or steam peeling methods.
4. Slicing
* Slice the peeled potatoes into thin, uniform chips using a mechanical slicer.
5. Soaking
* Soak potato slices in water to remove excess starch and improve crispiness.
6. Blanching
* Blanch the slices in hot water for a short period to enhance texture and color.
7. Drying
* Remove excess moisture from potato slices using air drying or spinning methods.
8. Frying
* Fry the potato slices in hot oil (typically around 180°C) until they are golden brown and crispy.
9. Draining
* Remove chips from the oil and drain excess oil using a conveyor belt or spinning machine.
10. Seasoning
* Sprinkle the cooked chips with salt or other flavorings according to product specifications.
11. Cooling
* Allow the chips to cool to maintain crispiness and prevent moisture absorption.
12. Packaging
* Pack the cooled chips into bags or containers using automated packing machines to ensure freshness.
13. Storage
* Store the packaged chips in a cool, dry place until distribution.
Semi-automatic potato chips production line is mainly developed for small and medium-sized potato chips enterprises. It can be used to produce potato chips, banana chips, cassava chips and sweet potato chips.
We provide you with the recipe for making potato chips for free. Design the production line according to your output and voltage.
Product Paramenters
Washing And Peeling Machine
Use: wash and peel potatoes automatically. Features: spiral discharge to achieve continuousproduction, imported nylon woolroller, durable, stainless steel frame structure.
V Slicer
Use: after cleaning the peeled potatoes ，it can cut the potato into good chips(crinkle or flat chips).
Features: imported from Taiwan, blade durable, smooth operation. Cut into the rinsing machine directly into the rinsing process.
Features: imported from Taiwan, blade durable, smooth operation. Cut into the rinsing machine directly into the rinsing process.
Bubble Washing Machine
Use: rinse the potato chips after slicing and remove the starch on the surface. 。
Features: food grade SUS304, with bubble function, to prevent the adhesion of potato chips, SUS304 conveyor, more reliable and easy to clean with the lifting function.
Features: food grade SUS304, with bubble function, to prevent the adhesion of potato chips, SUS304 conveyor, more reliable and easy to clean with the lifting function.
Air Drying line
Function: to remove the surface excess water of
the fries, In the process of conveying, the chips will turn over, which makes it easier to remove the surface moisture
Features: big air volume, big capacity, good moisture removing effort, good for frying.
the fries, In the process of conveying, the chips will turn over, which makes it easier to remove the surface moisture
Features: big air volume, big capacity, good moisture removing effort, good for frying.
Continuous Frying Machine
Use: It can fry the potato strips continuously.
Features: external heater, with oil storage tank, with belt filter, with smoke hood, the temperature of 30-220 ℃ can be
adjusted, frying time variable, frequency speed regulation. With external burner& heat exchanger, more safe, less energy, Longer
service life.
Features: external heater, with oil storage tank, with belt filter, with smoke hood, the temperature of 30-220 ℃ can be
adjusted, frying time variable, frequency speed regulation. With external burner& heat exchanger, more safe, less energy, Longer
service life.
Virbration Machine
Function: Make potato chips into fryer evenly and remove surface oil of chips
Features: SUS304 material,There is an oil plate at the bottom
Features: SUS304 material,There is an oil plate at the bottom
Seasoning Machine
Function: mix flavor with potato chips.
Features: it has the automatic feeding powder, vibrating to spread the seasoning evenly through the screw , the speed of feeding
and vibrating can be adjusted.
Features: it has the automatic feeding powder, vibrating to spread the seasoning evenly through the screw , the speed of feeding
and vibrating can be adjusted.
Full Automatic Potato Chips Packaging Machine
Function: Make potato chips into bags accord customer required,automatic seal,include nitrogen function
Features:Internationally renowned electrical appliance brand, PLC control system
Features:Internationally renowned electrical appliance brand, PLC control system
Machine Details
No. | Description of Machine | Dimension(mm) | QTY (set) |
1 | Feeding machine | 3000*800*2000mm | 1 |
2 | Washing and peeling machine | 2250*824*1238mm | 2 |
3 | Roller Picking line | 4000*600*1250mm | 1 |
4 | Conveyor | 3500*800*1350mm | 1 |
5 | Cutting machine | 1100*660*900mm | 1 |
6 | Rinsing machine | 5000*1000*2020mm | 1 |
7 | Blanching machine | 8500*1000*2020mm | 1 |
8 | Air drying line | 4500*1000*1150mm | 1 |
9 | Continuous Frying machine | 8500*1000*2020mm | 1 |
10 | Gas External Heat Exchanger | 1,000,000kilo calorie | 1 |
11 | Vibrating machine | 2000*850*950mm | 1 |
12 | Conveyor | 2000*1000*1650mm | 1 |
13 | Seasoning machine | 2500 * 900 * 1750 mm | 1 |
14 | Conveyor | 4000*600*750mm | 1 |
15 | Nitrogen gas generator | 1000*1000*1165mm | 1 |
16 | Twins 14-scale Automatic weighing packing machine | 3658*3610*3650mm | 1 |
Company Profile
Zhucheng Weizhuo Food Machinery Co., Ltd is located in Zhucheng City, Shandong Province. Our products mainly sold to the United States, Singapore, Russia,kazakhstan, Burma, United Kingdom and so on.The company has 12000 square meters of factory buildings and 1500 square meters of office space. The company have 60 employees,15 technical personnel,41 workshop staff and 10 welfare officers among them to provide good service and complete solutions. Our company's main products include Frying machine, potato chips and French fries frying (frozen) line, fruit & vegetable washing machine, pasteurizer, large-scale hot air drying machine, air drying machine, sandwich pot, and cooking equipment, etc.
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