Mass Production OEM Agriculture Machinery 25CrMo4 Steel Casting Pump Impeller

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Product Overview

Description





Foundry Fabrication Oem Pump Impeller Heat Resisting Steel Casting Foundry Steel Casting 25Crmo4
Main Blank Process
- For Steel Casting
Investment casting (wax mold made by middle temperature wax);
Lost Wax Casting (wax mold made by low temperature wax);
Blanks Casting Tolerance
CT7-8 for Lost wax Casting Process                  CT4-6 for Investment casting Process



Applicable Materials for investment casting or lost wax casting
Carbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550, etc.
Alloy Carbon steel: G25CrMo4, Heat Resistant Steel, etc.

Stainless Steel: SUS 304, 304L, 316, 316L, CF8, CF8M, G-X7CrNiNb1189, etc.

OR According to customer requirement.
Casting Blank Size /Dimensions
2 mm-600mm / 0.08inch-24inch according to customer requirement
Applicable Machining Process
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching /Reaming /Grinding/Honing and etc.
Machining Tolerance
From 0.005mm-0.01mm-0.1mm
Machined Surface Quality
Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching.
Applicable Surface Treatment
Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting.
MOQ for mass production
For casting: 100pcs                                          For Machining: 50pcs
Lead Time
About 50 days from the receipt date of oem engine mounts


One-series service


* From mold design to manufacturing.
* From casting to heat treatment.
* From casting to mechanical processing.
* Finished surface treatment.
You only need to give us the drawings or samples and tell us the requirements,the rest is done by us you only need to check.


Mold Design


* With self-mold designing and manufacturing capacity, can achieve rapid production response and short delivery term ;
* No obvious die marks and thimble marks in the casting appearance ;


Mould
Wire cutting


punching machine
Mold closing machine


Production and Processing


1.OEM service available;
2.Materials: carbon steel, alloy steel,Stainless steel and so on;
3.Process: lost wax process(Compound process), silicon process casting
4.Weight range: 0.02 to 300/350 KG;
5.Application: Industrial parts, Machinery parts, Mining machines,Hardware, Construction parts, Valve/valveparts, Train, Craft, Door handle, Hinge, Hydraulic pressure, Agricultural machinery;Oil&gas pipe lineparts,Automobile,etc.








Surface Treatment


We have various surface treatment capacity of precision casting. Such as pickling, polishing, electrolytic polishing, grinding, sand blasting,phosphating, etc.lt can assist to finish spraying, painting, galvanizing,chromium plating, nickel plating, blackening, teflon and other surface treatment requirements.




Quality Inspection


* Have a sound quality management system documentation for total Quality management ;
* Have a series of high-precision testing instruments, improve product inspection accuracy, to ensure product size accuracy


Main Testing Equipment
1
Metallographic microscope
2
CMM
3
Digital hydraulic strength testing machine
4
Digital display micro Vickers hardness tester
5
Surface roughness tester
6
Carbon & Silicon Analyzer
7
PS analyzer
8
Spectrometer
9
Tensile testing machine
10
Image Measuring Instrument




Packing & Delivery


inner packing

Strong & waterproof  plastic big is packed inside, to keep the product in safe  condition. Or as  customer requests.

outer packing

Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer's requirements.



Project Management






FAQ


Basic information
Manufacture technology
Investment casting-silica sol (lost wax precision casting)
Monthly output
1500 tons
Import & Export
Self-supporting
Port & distance
200km to Shanghai Port
Currency
USD, Euro, RMB
Acceptable language
English, Chinese
 Certificate
ISO 9001,Utility Model Patent Certificate
Market distribution
USA,Canada, UK, Germany, French,Netherland, ltaly, Switzerland, Finland,Russia,Australia.Japan, South Africa, Brazil,Slovakia and so on.
Lead time
25days for sampling,60 days for batch order,2 day for quoting
Mainly Equipment
Machining center, CNC, machine for drilling, milling, grinding, turning and taping.
wax-injector, de-waxing stove, baking machine,induction furnace, shot-blast machine,pressure correction machine.Spectrometer, tensile tester, microscope, CMM, radiographic tester and so on.
Advantage
Concentrated on silica sol investment casting more than 19 years;
Excellent quality assurance capability,implement lSO seriously
Our technical, process craft,sales man, QC, workshop management are all controlled by 19 years-experienced person
New parts development:We have produced more than 14000 kinds of parts in about 300kinds of material.
Ability
 Materials
Over 300 kinds of material,stainless steel,carbon steel, alloy steel, heat-resistant steel.
Heat treatment
Anneal, Temper, Quench, Normalize, Solution, hardening+temper, ageing
Machining
There are 4 sets of CNC vertical lathe machines,1 set of Horizontal machining center, 22 set of CNC machines, 22 sets of machining centers ,including 14 sets four axis machining centers and other small equipments. Machining monthly capacity is 80T+200T
Surface treatment
Pickling, sand-blasting, grinding, E-polish, mirror polish, dull polish, Zinc-plating, black oxide
Complex inner cavity
Soluble core, ceramic core,water-soluble wax,urea core
Unit weight
From 0.002kg to 180kg
Unit part size
From 2mm to 1200mm
Min order Qty
50kg or 100pcs
 Inspection ability
Chemical composition,hardness,mechanical property,metallographic, NDT( Penetrate, X-rayUltrasonic )CMM,Contourgraph,Ferrite apparatus,roughness tester


0.1442 s.