Quick Changeable CZ Purlin Roll Forming Machine CZ Purlin Construction Material Roll Former
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- Supplier: Cangzhou Zhongtuo Roll Forming Machinery Co. Ltd.Cangzhou Ltd.
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Product Overview
Description
Product Description
Intechangeable C Z Purlin Roll Forming Machine Intelligent Version
C Z purlin is widely used in purlin and metal steel structure building and wall beam.Also can be assembled into the lightweight roof truss,bracket and other architectural components.In addition, it can also be used in light industria manufacturing of machinery, such as columns, beams.
Automatic C Z purlin roll forming machine is used to produce for our American customer. Our factory support customized, for example, about C and Z purlin profile drawing, voltage, machine color, electric part brand, and other details.You can choose punching holes or not. Both C and Z purlin can be produced on one machine, changing shape between C and Z by spanner. Changing C or Z purlin dimension can be adjust by electric control system.
Advantage of Intelligent Version
* Servo motor drive, more accurate start and stop, faster speed.
* Intelligent control system, can realize remote monitoring and operation and maintenance.
* The operation interface uses a notebook instead of an electric control cabinet.
* With fast input software, USB import can be realized.
* Dual automatic type change (two modes: electric buttonsand input digital on computer changing size ).
* Unlimited shearing blade and do not need to change the blade frequently.
* Profile sizes change is quick, normally change time within 5 minutes.
* Intelligent control system, can realize remote monitoring and operation and maintenance.
* The operation interface uses a notebook instead of an electric control cabinet.
* With fast input software, USB import can be realized.
* Dual automatic type change (two modes: electric buttonsand input digital on computer changing size ).
* Unlimited shearing blade and do not need to change the blade frequently.
* Profile sizes change is quick, normally change time within 5 minutes.
Processing Flow
Uncoiling → Feeding material into machine →Roll forming → Auto cutting →Products receiving table
Technology Specification
1. Material | GI | Thickness:1-3 mm (standard) | ||||
2. Decoiler | 5 Tons Hydraulic automatic decoiler | 5 Tons Manual decoiler(will give you as free) | ||||
3. Main roll forming machine | Roller station | 20 rows | ||||
Diameter of shaft | 75mm, 90mm solid shaft | |||||
Material of rollers | Cr12, quenched treatment, fine processing | |||||
Machine body frame | 400 H steel | |||||
Drive | Gear and chains transmission | |||||
Dimension(L*W*H) | 15000*1800*1600(customize) | |||||
Weight | 15T | |||||
4. Cutter | Automatic | Cr12mov material, no scratches, no deformation | ||||
5. Power | 30Motor Power | 30KW, servo motor | ||||
Hydraulic system power | 11 KW | |||||
6. Voltage | 380V 50Hz 3Phase | As your requirement | ||||
7. Control system | Electric Box | Customized(famous brand) | ||||
Language | English(Support multiple languages) | |||||
PLC | Automatic production of the whole machine. Can set batch, length, quantity, etc. | |||||
8. Forming Speed | 28 m/min | The speed depends on the shape of the tile and the thickness of the material. | ||||
5t Hydraulic decoiler
Capacity:5 tons
Coil inner diameter:470-530mm
Feeding width: max 500mm
Structure: welded by the steel plates and profiled bar.
The shrink and expand of core is automatically, with pneumatic brake,The coil moving forward or reverse is pulled which controlled by electric control system inside hydraulic decoiler.
Coil inner diameter:470-530mm
Feeding width: max 500mm
Structure: welded by the steel plates and profiled bar.
The shrink and expand of core is automatically, with pneumatic brake,The coil moving forward or reverse is pulled which controlled by electric control system inside hydraulic decoiler.
Feeding Device
* feeding rollers: 1 set
* leveling rollers: up 3 + down 4, total 7 rollers
* guiding rollers: 2 sets
* with one clutch, control steel plate feeding into leveling rollers actively, after steel plate feeding into main roll forming machine, close clutch, steel plate driven by main roll forming machine passively
* feeding width adjustable automatic by motor, press the botton to adjust width
* leveling rollers: up 3 + down 4, total 7 rollers
* guiding rollers: 2 sets
* with one clutch, control steel plate feeding into leveling rollers actively, after steel plate feeding into main roll forming machine, close clutch, steel plate driven by main roll forming machine passively
* feeding width adjustable automatic by motor, press the botton to adjust width
Pre punching & pre cutting
* Punching needle and die material: Cr12MoV
* Equip with 1 set hydraulic pre flat plate cutting device: cut the steel plate before forming CZ purlin
* Cutting blade material: Cr12MovV
Roll Forming Machine
*Forming stand: 20 rolling stands, including 1 rolling stand for flange side 87°-95°adjustment,
Including 12 groups CZ interchangeable units, turn over 180° can finish changing from C to Z.
* Shaft material: 40Cr, diameter φ90mm/φ75mm
* Rollers:rollers materialCr12, vacuum heat treatment, fine processing
Including 12 groups CZ interchangeable units, turn over 180° can finish changing from C to Z.
* Shaft material: 40Cr, diameter φ90mm/φ75mm
* Rollers:rollers materialCr12, vacuum heat treatment, fine processing
Machine structure
* Machine structure: arch structure
* Transmisson: standard by chains
* Speed:Linear speed 32/min (don’t including punching holes and cutting), production speed 12-18min depends on punching holes quantity.
* Rib: linear Rib
* Driven motor: by servo motor, power 30kw
* Transmisson: standard by chains
* Speed:Linear speed 32/min (don’t including punching holes and cutting), production speed 12-18min depends on punching holes quantity.
* Rib: linear Rib
* Driven motor: by servo motor, power 30kw
Rollers
*Rollers:rollers material Cr12, vacuum heat treatment, fine processing
*Processing of rollers: outer circle rough lathe , quenched HRC 58-60, fine lathe inner and outer circle,milling machine process keyway, chromed
* each rollers mark with number , it is easy to install
Step less post cutting
*Cutting type: hydraulic, step-less cutting, there is no limited , cutting different size, no need change blade; only need adjust the cutting blade
*Blade material: Cr12MoV
*Length measuring: automatic encoder measuring
Tolerance of length: 3000mm+- 1.0mm
*Blade material: Cr12MoV
*Length measuring: automatic encoder measuring
Tolerance of length: 3000mm+- 1.0mm
Hydraulic station
● Hydraulic station motor:11KW
● Hydraulic oil:46# hydraulic oil
● Hydraulic oil:46# hydraulic oil
● Oil tank capacity:300L
● Main components:Include a set of hydraulic tank, a set of hydraulic oil pump, two hydraulic pipes. And one of electromagnetism valve
● Main components:Include a set of hydraulic tank, a set of hydraulic oil pump, two hydraulic pipes. And one of electromagnetism valve
PLC control system
*Computer control: 1 set, with intelligent control system, production fast input software can quickly import production data from
U disk or remote,genuine WINDOWS system
*PLC brand ：Xinjie brand PLC
*Proximity switch: Autonics , Korea brand *Counter brand ： Omron, Japanese brand *Language: English/Chinese
U disk or remote,genuine WINDOWS system
*PLC brand ：Xinjie brand PLC
*Proximity switch: Autonics , Korea brand *Counter brand ： Omron, Japanese brand *Language: English/Chinese
Automatic stacker
*Structure: weld by metal beam
*Suit purlin length: 12m
Advantage of Intelligent Version
* Servo motor drive, more accurate start and stop, faster speed.
* Intelligent control system, can realize remote monitoring and operation and maintenance.
* The operation interface uses a notebook instead of an electric control cabinet.
* With fast input software, USB import can be realized.
* Dual automatic type change (two modes: electric buttonsand input digital on computer changing size ).
* Unlimited shearing blade and do not need to change the blade frequently.
* Profile sizes change is quick, normally change time within 5 minutes.
* Intelligent control system, can realize remote monitoring and operation and maintenance.
* The operation interface uses a notebook instead of an electric control cabinet.
* With fast input software, USB import can be realized.
* Dual automatic type change (two modes: electric buttonsand input digital on computer changing size ).
* Unlimited shearing blade and do not need to change the blade frequently.
* Profile sizes change is quick, normally change time within 5 minutes.
CE(NO.OP180719.CZIDC95)
ISO 9001(No:ZL92090220234630)
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