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Cake dyeing Rayon Filament yarn30D-600D, very less knot, less broken filament, bright color, high quality, best dyeing process
Rayon Filament Yarn 30D-600D cake dyeing, less knots, less broken filaments, bright color, top high quality products in the world
Hank Dyeing Process:
Wet Rayon Cake-press washing-dewater-drying-conditioning—coning-hank-jet dyeing-drying-winding on cone
Advantage: it is a traditional dyeing process and easy to handle, the yarn is colorful and brightfull.
Disadvantage: too many process steps cause too many broken filaments and defacts, due to hank weight is about 200- 250 grams, to make 1 kg cone, it will have more knots. It is hard to dye the yarn below 120D. The hank dyeing process will take more time and bring more pollution.
Cone dyeing process
Wet Rayon Cake-press washing-dewater-drying-conditioning—cone-winding on dyeing cone- dyeing-drying-winding on cone
Advantage: not so many process steps and little pollution
Disadvantage: process condition is strict and very hard to mater it very well
Dope dyed process
Adding dyeing stuff into viscose dope-wet Rayon Cake-press washing-dewater-drying-conditioning-cone
Advantage: process step is less, little pollution, less broken filament, less knots
Disadvantage: every color production change cost is much high, need large minimum order and the color is not so bright as other dyeing process
Cake Dyeing Process
Wet Cake-dye-drying-winding on cone
Advantage: very less dyeing process, much less broken filament and knows, minimum order will be 50kg only. There are only 2-3 knots on 1kg cone. The brightness of yarn is as good as hank dyeing.
Disadvantage: very hard to mater the process, but our factor spend 3 year to make it.
From above mentioned process and we know the cake dyeing process is the best process, less knots, less broken filament, high quality
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