Copper Rod Continuous Casting and Rolling Machine
- Category: >>>
- Supplier: Sichuan 141 Machinery Factory
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Product Overview
Description
1. Equipment use
This line mainly adopting copper cathode as raw material(shaft furnace and holding furnace), is specially designed to produce ø8.0mm low oxygen and bright copper rods by means of continuous casting and rolling.
2.The main process flowchart
copper cathode→ shaft furnace→ holding furnace → launder→ casting ladle→ casting machine→ front tractor → scrolling shear → straightener →edge shaver→ cast bar brushing machine→ feeding device→ rolling mill→ rod cooling and surface treatment unit→ waxing →rear tractor → coiling→ hydraulic lift table → conveyor roller→ compactor → conveyor roller → rod packing → rod coiling
3. Equipment composition
This line is including one set of 5-wheel casting machine, one set of front tractor, one set of scrolling shear, one set of discharging device, one set of straightener and edge shaver, one set of cast bar brushing machine, one set of feeding device, one set of two-roller rolling mill, one set of rod cooling and surface treatment unit, one set of waxing device, one set of approach bridge, one set of rear tractor, one set of rod packing and coiling device, one set of hydraulic lift table, three sets of conveyor roller, one set of compactor and one set of electric control system.
4. Main Technical Data
Finished rod dia. | Φ8mm |
|
Production capability | 14-15t/h |
|
Coiling rod dimension | Φ1500mm*Φ800mm*900mm | outside dia. * inside dia. *height |
Coiling rod weight | 4-5t |
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Rolling centre height | 1500mm |
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Overall dimension | 43m*7.8m*5.8m | length*width*height (not including furnace and cooling liquid pool) |
Total weight for machine | About 85T | not including furnace |
Total motor power | 800KW | not including furnace |
6. Equipment features
6.1 Casting machine
The casting machine is a five-wheel structure. The steel strip does not completely surround the copper crystalline wheel with trapezoidal grooves on the cylindrical surface, forming a continuous closed casting cavity to complete the continuous casting of copper liquid.
The steel belt is guided by four guide wheels and is fitted with a crystal wheel. One of the guide wheels has a pneumatic tensioning device. The tension of the steel strip can be adjusted by adjusting the air pressure. To ensure that the copper liquid does not leak, another steel strip is provided. The small-diameter pressing wheel makes the steel belt and the crystal wheel tight, and the pressing wheel is mounted on the elastic floating mechanism to ensure the pressure stability.
The cooling of the crystallizer wheel is divided into ten zones, and the cooling water of each zone can be adjusted separately, with pressure display.
The cooling water nozzle adopts metallurgical professional nozzle, which can refine the cooling water and then spray it at a certain angle.
The copper liquid flow control device is controlled by the geared motor through the screw guide rail to raise or lower the gate to control the flow of copper liquid injected into the crystallizing wheel.
The main components are mounted on the same base plate.
6.2 Continuous casting and rolling machine
The rolling mill was modified by our company to absorb the Morgan Mill from Germany's CIMA and the US South Line. The mill was replaced by one main motor from former roller with many motors, which reduced the investment cost for customers and facilitated installation and commissioning. The two-roller mill overcomes the critical defect of Y-type mill that emulsion and oil can not be separated. For two-roller rolling mill, the emulsion is only used 3-5%, which can reduce production costs. The rollers can be replaced within a few minutes. Y type rollers need a few hours. In dealing with plugging accident, also only a few minutes, but Y-type must replace the rolling stand. So two roller mill has longer life time, and with fewer spare parts. Adjust the rolling pass for per rolling stand need less than one minute. The total investment is much less than the Y-type. This is mainly shown in the production of higher efficiency.
6.3 Take up machine
The production line is provided with the function of continuous reverting for rod surface and fast cooling to assure the light and temperature of finished rod can be controlled.
Company Information
As a state-owned factory, established in 1956, Sichuan Coalfield Geological Bureau 141 Machinery Factory lies in Deyang City, Sichuan Province which is China's major technical equipment manufacturing base. The factory engages in manufacturing and exporting of electrical cable & power equipment.It is a state-owned enterprise integrating design, machining, manufacturing with installation and commissioning.
In China, we are a state-owned factory. We can assure that it is the best one. We have the advanced design concept and manufacture technology, our machine is stable and reliable, our aluminum and copper rod ccms have more than 70% market share in Chinese market. Our general engineer is the person who participatory designed the first line of aluminum rod continuous casting and rolling line in China.
Our Services
Covering an area of 20000 square meters, we now have more than 50 sets of large and medium-sized processing and manufacturing equipments. It has a well-trained design, marketing, managing, machinery processing and equipping team consists of 138 staff.
We can undertake manufacturing all kinds of complete equipments of Copper Rod Continuous Casting and Rolling Line Series, Copper Rod Cold Rolling Mill Series, Aluminum & Alloy RodContinuous Casting and Rolling Line Series, Aluminum Strip Continuous Casting and Rolling Line Series, Copper Rod Wire Drawing Machine Series, Aluminum & Alloy Rod Wire Drawing Machine Series, Aluminum Rod Rewinding Machine Series, Melting Furnace etc. As a result of high quality products and outstanding customer service, we have gained a global sales network reaching Pakistan, India, South Korea, Ukraine, Syria, etc.
The factory has passed the ISO9001:2008 Quality Management System and we adopt the ISO, IEC international standard, national standard, industry standard and enterprise standard to research, develop and manufacture product to ensure the satisfying products be produced perennially and steadily. We were certified by China Association for Quality Inspection as an honorary enterprise for Non-Complaints on Product Quality and Service, Satisfying Product for National Customers and Model High-Integrity Enterprise. Furthermore, the factory owns self-support export right.
We insist on the management idea of “being faithful person, doing credible work, first cooperation will become friends forever” , hold the spirit of “keeping forge ahead in passion, aiming at surpassing”, stick to the work style of “truth-seeking and pioneering”, warmly welcome all the friends coming from all over the world to develop and negotiate together.
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