Heavy brand shale shaker for separation solid and liquid

Product Overview

Description

shale shaker to separate solid and liquid

 

 

Shale shakers are components of drilling equipment used in many industries, such as coal cleaning, mining, oil and gas drilling. They are the first phase of a solids control system/mud circulating system/fluids recovery system/mud recycling system on a drilling rig, and are used to remove large solids (cuttings) from the drilling fluid ("Mud").

 

 

 

After returning to the surface of the well the used drilling fluid flows directly to the shale shakers where it begins to be processed. Once processed by the shale shakers the drilling fluid is deposited into the mud tanks where other solid control equipment begins to remove the finer solids from it. The solids removed by the shale shaker are discharged out of the discharge port into a separate holding tank where they await further treatment or disposal.

 

 

Since drill solids degrade rapidly when first processed, it is critical they quickly be removed from the circulating mud. That's where the shaker comes in, playing a vital role as the first mechanism for solids removal. Failure to keep solids out of the active mud could mean diminished record of production, equipment damage, non-productive time and higher costs.

 

 

 

 

 

 

 

 

2. Application

 

Oil & gas well drilling ---solids control system

Horizontal directional drilling (HDD) & Shield tunneling---slurry circulating system

Mining & Environment---slurry separation system

Coal bed methane (CBM) & Geothermal well drilling---fluids cleaning system

 

 

3. Features of HEAVY brand shale shakers

 

 

Heavy Brand shale shakers offer an ideal combination of high efficiency, flexibility, space optimization and longer service time. It can adapt quickly as drilling conditions and cuttings volumes change, creating lower waste volumes, costs, downtime and environmental footprint. It has the following features:

 

 

 

--Structure is optimized with less quick-wear parts, compact and modular form can meet tight-space requirements.

 

--Fully seam welded, heat treatment on complete shaker basket and base.

 

--Fitted with high strength coil or rubber isolator spring, results in consistent vibration isolation with variable loading.

 

--Shaker surface is painted with heavy anticorrosive marine coatings, completely following sand blasting and paint spraying process, having superb anti-corrosion properties, fast colors and high gloss.

 

--Vibratory motion driving G-force in 7.5 G’s producing drier cuttings discharge and improved separation efficiency.

 

-- Feeder can present fluid to the scalping screens as a uniform, low-impact curtain, utilizing all available screen area, regardless of drilling conditions.

 

--Spare parts and consumables have been designed to ensure the lowest replacement cost and long-term product durability.

 

-- Screen mesh is up to API standard. Also, replacement of pre-tensioned composite screen is made easy using our wedge block technology with limited downtime.

 

--Leaving the useful bentonite & barite particles in suspension for re-use, dramatically reducing disposal costs.

 

-- Ultra-tight seal between screen and screen bed eliminates solids buildup and costly bypass of solids.

 

-- Electric control system is designed explosion-proof, conforming to the standard of IEC ExdⅡBT4, thus creating safe operation environment.

 

--By using readily available electrical components and standard fastening assemblies, maintenance concerns are eliminated.

 

--Deck angle adjusting device is reliable mechanical jack. Bilateral angle can be adjusted synchronizedly from –1 to +5 degrees during operation.

 

--All HEAVY shakers are available for integration with existing rig assets. All shakers can be mounted two or three together on a common crosser for easier transportation and installation.

 

 

Optimized solids control efficiency and reduce costs in high conveyance rate, our shakers keep solids at bay, allowing your active drilling fluid to perform at peak efficiency.

 

4. Advantages of HEAVY shale shakers 

Good stability and durable

Improved drilling fluid recovery

Longer screen life

Be capable of managing reactive, sticky, or fine solids

Unique linear-motion shaker

Operators & environment friendly

Outstanding corrosion resistent

Cost effective method of re-cycling drilling muds

Reduces cost of supplying fresh mud

Avoids cost of disposing of liquid waste

 

 

 

5. Models & parameters of shale shakers HEAVY can supply now

 

 

 

 

 

 

6. Package

 

HEAVY Shakers are designed with four lifting lugs & onto iron pallet  for quick & steady tranship. Besides, all shakers will be wrapped by thick PE cloth. 

 

 

 

The products are sold well in China and more than 40 other countries all over the world.

 

please contact us for more information, we have many series and spare parts available.