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This machine is advanced dying equipment for the hank yarns. It is a main machine for the dying and finishing of the hank yarns of the natural fibers, artificial fibers and blended fibers under normal temperature (max. Temperature 100°C) and normal pressure, with wide suitability, good dying and finishing quality. Technological processes such as refined swelling, bleaching, rinsing, softing and dying etc can be accomplished in one yarn-loading operation. Its installed capacity can be from 5Kg to 500Kg (wool), length of reeled coil is between 1016 to 1830 mm (40 to 75 inch). It is an ideal fabrication equipment for the before & after treatment and dying of the wool, silks, artificial wool and spun rayon fabric etc.
The machine is made of high quality corrosion resistant stainless steel, both strong and durable. Four stages speed-changing belt pulley is used for the fabrications of different kinds of the yarns. Its circulating is rationally designed to make the dye bath to be uniformly flown, so as to ensure the quality of the fabrication.
Technical performances & features:
1.Flowing of the dyeing bath can be automatically changed by the control of the computer, to make the dye bath to be circulatedly flown leftward & rightward, upward & downward, so as to ensure the uniformity of the dying of the hank yarns.
2.Depending on the requirement of hank yarns, technologies of different kinds of reeled yarns, speed of the axial-flow pump can be changed by means of multi-stage speed-changing belt pulley, so as to adjust the times of circulating of the dye bath.
3.The machine is equipped with heating tubes, and steam jet tubes as well, on the top and bottom. They can directly make heating and indirectly heat-keeping.
4.Flow-guiding plate can effectively prevent the hank yarn from being wound during the treatment process.
5.All the materials of the machine are of the acid- & alkali – resistant stainless steel. Stainless steel plate 304 is used for the part, contacting with the dying bath, of the vat.
6. The outer box is equipped with the sampler.
1, Vat
2, Water inlet door
3, Sampler
4, Feeding tub
5, Feeding pump
6, Feeding inlet
7, Drain opening
8, Main circulating pump
9,Indirect heating
Specifications Item |
GY-1000 |
GY-800 |
GY-600 |
GY-300 |
GY-100 |
GY-20 | |||
Type | Double box, transversal doors, directly threading up rod. | ||||||||
Volume of dying vat. | 8.3m3 | 7.8m3 | 6.5m3 | 3m3 | 1.5m3 | 0.3m3 | |||
Quantity of dying bath used. | ~7.5 m3 | ~6.8 m3 | ~6.5 m3 | ~2.5 m3 | ~1.2 m3 | ~0.26m3 | |||
Quantity of yarn to be dyed. | Wool | 360~450kg | 290~360kg | 245~273kg | 110~136kg | 36~45 kg | 7~9 kg | ||
Acrylicfibers() | 295~340kg | 250~316kg | 177~205kg | 88~102 kg | 30~34 kg | 5.9~6.8kg | |||
Technological bath ratio | 1:17~1:22 | ||||||||
Operating temperature | Max. Temperature 100°c | ||||||||
Operating steam pressure: | ≤0.5Mpa | ||||||||
Diameter of water inlet | Dg80 | Dg80 | Dg80 | Dg65 | Dg40 | Dg32 | |||
Diameter of water draining valve | Dg100 | Dg100 | Dg100 | Dg65 | Dg50 | Dg40 | |||
Threading up stick | double rod type | ||||||||
heating mode | Direct heating & indirect heating | ||||||||
cooling mode | Direct cooling & indirect water cooling | ||||||||
Circulating pump | Axial-flow type, four blade, impeller with mechanical sealings, four stages speed-changing belt pulley. | ||||||||
Diameter of impeller | φ330 | φ330 | φ315 | φ230 | φ180 | φ135 | |||
Motor and rated power | Y160M-4 11KW | Y160M-4 11KW | Y132M-4 7.5KW | Y112M-4 4KW | Y100L1-4 2.2KW | Y90S-4 1.1KW | |||
Feeding pump | Equipped with 2-pole AC motor. 1.5KW | ||||||||
Dye-stuff-dissolving barrel |
Equipped with 0.75kw 6-pole AC motor. Double blade stirrer, direct steam heating | ||||||||
Overall dimensions(L×W×H) | 3683×2261 ×3404mm | 3450×2120 ×3404mm | 3353×1905 ×3353mm | 2540×1499 ×3251mm | 2337×1372 ×2281mm | 1524×830 ×1930mm | |||
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