we have two production lines: one is slow line which can produce 60 tubes per minute, the other is medium line with 110 tubes per minute.Our production lines can produce small tubes whose diameters is from 11to 25 millimeter and big tubes with diameter from 25-38mm.The following is a brief introduction about small tubes production line with diameter of 11-25mm.
Aluminum tube production lineφ11mm-φ22mm
Total line dimension(LxWxH):23000mm×3800mm×4500mm
Powr: 3phases 380V,50Hz Total power:
Suggestion: using 3 cube air compressor
. LJ60 horizontal impact extrusion
1. Automatic loader by viberate hopper,power :220V±10,50Hz
2. Carrying aluminum slug by robot.
3. Controlled by air cylinder, high efficency and safe.
4. Automatic lubricate by oil pump. Pls start oil pump before working.
5. Punch saddle adopts double inclined plane adjusting type which accurate position
6. Adopt adjustable construction between punch saddle and connecting rod in order to cancel the gaps and to ensure working precision for long-time working abrasion
7. Adopt excellent quality copper product ZASn10-1 instead of brasses and parallels to enhanced impact tension and impove working long-time life.
8. Adopt plane bearing for bent axle to prevent front-back move.
9. Conneting rod, adjustable conneting rob controlled by NC device to enhanced machining precision and reduce the abrasion.
10. Carrying and moving out the aluminum by gripping device which stable and convenient.
11. High precision lather bed to steady work running and low noise.
.LW01 Trimming machine
1.Adjust speed controlled by inverter
2.Polish treatment by steel wire disc brush for tube head and shoulder.
3. Mandrel adopts expansion mandrel
. TH05 Annealing oven
1. Oven Internal raw material: stailness stell
2. Stepless speed regulating type adjusts conveying chains running speed to ensure running speed synchronous .
3. Hang type oven inner is working steady and maintain convenient.
4. Adopt excellent heat preserving raw material and technical for reduce heating waste and save quantity of electricity.
. PT02 Internal lacquering machine
1. Reciprocation motion adopts bent axle structure which working steady and without dead center.
2. Improved the conveyer belt for the pass in and out tube which adopts divided type is easy to install and transport.
3. Eight axletress move forward is convenient for repair and maintenance.
4. Mtion spare partes changed more reasonable.
5. Dust suction fan power is bigger to enhance dust suction capability and reduce the waste gas diacharge.
6. Coders install is more reasonable to operation.
7. Main motor Taiwan brand is best quality and long-time life
the speed control by inverter.
8. New type blow gun is adjustable convenient and execllent function.
.TH05 Curing Oven
1.Oven Internal raw material: stailness stell
2.Stepless speed regulating type adjusts conveying chains running speed to ensure running speed synchronous .
3.Conveyer raw material C type is stainless steel.
4. Temperature is controlled by automatic regulator.
5.Hang type oven inner is working steady and maitance convenient.
6. Adopt excellent heat preserving raw material and technical for reduce heating waste and save quantity of electricity.
.JRD02 Base coating machine
1.Print mandrel has independence motor which bring along with the mandrel rotation. The rotation speed is controlled by inverter.
2.Coating ink by polyurethane rubber roller which adjust up-down, forward-back,right-left movement to getting the best printing effect.
3.Eight axletrees, cam and other main spare parts are controlled by NC device which make sure the precision mandrel speed and printing.
4.Robot which explored by our company enhance automatic gripping reliability and guarantee the high rate of finished products, especially suit to diamter from 11mm to 22mm tube.
5.Automatic detecting system check the tube in the print mandrel in case of put ink into the mandrel without tube.
JRS series Printing machine
1.Ink quantity could precise adjustable.
2.Main motor Taiwan brand is best quality and long-time life
3.Ink trays forward-back,right-left could preccise adjustable so that make sure accurately located color code.
4.SIEMENS control panel show the runing speed and output.
5.Eight axletrees, cam and other main spare parts re controlled by NC device which make sure the precision mandrel speed and printing.
6.Printing copperplate parts adopts advanced struction copy by Germany marer printer.
7.Printing parts adopts bracket+ R pallet sruction.
8.Robot which explored by our company enhance automatic gripping reliability and guarantee the high finished product, especially suit to diamter from 11mm to 22mm tube
9.Automatic detecting system check the tube in the print mandrel in case of without tube put ink into the mandrel.
. HX01 oven/gantry
1. Oven inner raw material stainless steel
2.New heat insulation raw mateiral good at heat preservation
3.Electrothermal pipe for heating is clean and highly efficient.
4.Automatic temperature control
5.Automatic lubricate of drive chain wheel
7.high-test chain rod isnt easy to deforming.