1.The copper rod continuous casting and rolling machine can be equipped with different kinds of melting furnaces according to various raw materials.
2.The copper rod continuous casting and rolling machine is designed to produce φ8mm low oxygen and bright copper rods by means of continuous casting and rolling.
3.The copper rod continuous casting and rolling machine can produce ETP and FRHC with dia. 8mm.
§ Equipment feature
1. Crystallizing wheel is in type of “H”, on every side of which there is an adjustable nozzle spraying water to ensure the crystal of the cast bar close and equal.
2. The copper rod continuous casting and rolling machine is with an unique rolling method combining 2-high mould with 3-high mould.
3. The copper rod continuous casting and rolling machine is with perfect outlook & lower noise and vibration.
4. The transmission system is in type of DC motor fully-digital speed adjusting.
5. The copper rod continuous casting and rolling line is easy to disassemble and assemble.
6. High efficiency & quality of production but low dissipation energy.
§ Equipment composition
The copper rod continuous casting and rolling line is made up by melting furnace, 5-wheel casting machine, traction engine, rolling shear, ingot picker, oil hydraulic shear, straightener and edge shaver, cast bar brushing machine, rolling mill, Rod cooling and surface treatment unit, take-up device and electric control system.
§ Technical Data
Melting furnace & Holding Furnace, copper cathode as raw material
Melting furnace type
Shaft furnace
Capacity
12t
Holding furnace type
Hydraulic tilting -type
Capacity
12t
Melting furnace, when copper scraps are used
Type
Stationary reverberatory furnace
Capacity
60~100t
Casting machine
Casting wheel dia.
Φ1800mm
Casting bar speed
10.1~15.5m/min
Casting bar section
2200mm²
Water consumption
170m³/h
Motor for casting wheel
5.5kW (AC inverter)
Motor for pinch roller
15.5kW (AC inverter)
Automatic shearer
Shearing length
~700mm
Motor
15kW
Straightener & edge shaver
No. of straightening roller
5
No. of shaving tools
2
Cast bar brushing machine
No. of brushing rollers
1
Motor
0.75kW
Rolling mill
Type
2-highhorizontal-vertical stand in rough rolling
3-high stand in finished rolling
Outlet rod dia.
Φ8mm
No. of rolling stand
12(2+10)
Rollers diameter
Φ255mm
Finished rolling speed
7~10m/s
Production capacity
12~15t/h
Center height
1902.5mm
Main motor
450kW (DC)
Emulsion consumption
100m³/h
Rod cooling and surface treatment unit
Max. coolant flow-rate
90m³/h
Coolant pump motor
15kW
Water consumption
60m³/h
Rod orbital coiler
Pulling speed
11m/s
Pulling motor
5.5kW (AC inverter)
Coiling size
Φ1400m
Laying head motor
5.5kW (AC inverter)
Collecting basket
Φ1800×1500mm
Coiling weight
3000~5000kg
Our Services
Covering an area of 20000 square meters, we now have more than 50 sets of large and medium-sized processing and manufacturing equipments. It has a well-trained design, marketing, managing, machinery processing and equipping team consists of 138 staff.
We insist on the management idea of “being faithful person, doing credible work, first cooperation will become friends forever” , hold the spirit of “keeping forge ahead in passion, aiming at surpassing”, stick to the work style of “truth-seeking and pioneering”, warmly welcome all the friends coming from all over the world to develop and negotiate together.
In China, we are a state-owned factory. We can assure that it is the best one. We have the advanced design concept and manufacture technology, our machine is stable and reliable, our aluminum and copper rod ccms have more than 70% market share in Chinese market. Our general engineer is the person who participatory designed the first line of aluminum rod continuous casting and rolling line in China.
