copper rod continuous casting and rolling machine (ccr line)

Product Overview

Description

1. Product Information

Melting furnace, Holding Furnace, copper cathode as raw material	Melting furnace type	Shaft furnace
	Capacity	12t
	Holding furnace type	Hydraulic tilting -type
	Capacity	12t
Melting furnace, when red copper scraps are used	Type	Stationary reverberatory furnace
	Capacity	60~100t
Casting machine	Casting wheel dia.	Φ1800mm
	Casting bar speed	10.1~15.5m/min
	Casting bar section	2350mm²
	Water consumption	170m³/h
	Motor for casting wheel	5.5kW (AC inverter)
	Motor for pinch roller	15.5kW (AC inverter)
Automatic shearer	Shearing length	~700mm
	Motor	15kW
Straightener & edge shaver	No. of straightening roller	5
	No. of shaving tools	2
Cast bar brushing machine	No. of brushing rollers	1
	Motor	0.75kW
Rolling mill	Type	2-high horizontal-vertical stand in rough rolling
		3-high stand in finished rolling
	Outlet rod dia.	Φ8mm
	No. of rolling stand	12(4+8)
	Rollers dia.	Φ255mm
	Finished rolling speed	7~10m/s
	Production capacity	12~15t/h
	Center height	1902.5mm
	Main motor	450kW(DC)
	Emulsion consumption	100m³/h
Rod cooling and surface treatment unit	Max. coolant flow-rate	90m³/h
	Coolant pump motor	15kW
	Water consumption	60m³/h
Rod orbital coiler	Pulling speed	11m/s
	Pulling motor	5.5kW (AC inverter)
	Coiling size	Φ1400m
	Laying head motor	5.5kW (AC inverter)
	Collecting basket	Φ1800×1500mm
	Coiling weight	3000~5000kg

2. Design / Structure / Details Pics

 

 

 

 

1) Features

§ Crystallizing wheel is in type of “H”, on every side of which there is an adjustable nozzle spraying water to ensure the crystal of the cast bar close and equal.

§ The copper rod continuous casting and rolling machine is with an unique rolling method combining 2-high mould with 3-high mould.

§ The copper rod continuous casting and rolling machine is with perfect outlook & lower noise and vibration.

§ The transmission system is in type of DC motor fully-digital speed adjusting.

§ High efficiency & quality of production but low dissipation energy.

2) Application

§ The copper rod continuous casting and rolling machine can be equipped with different kinds of melting furnaces according to various raw materials (copper cathode or red copper scraps);

§ The copper rod continuous casting and rolling machine can produce ETP and FRHC with dia. 8mm.

§ The copper rod continuous casting and rolling machine is designed to produce φ8mm low oxygen and bright copper rods by means of continuous casting and rolling.

§ Equipment composition

The copper rod continuous casting and rolling line is made up by reverberatory furnace (when red copper scraps are as the raw materials), The 12t/h melting shaft furnace and 12t holding furnace are provided when copper cathode are used, 5-wheel casting machine, traction engine, scrolling shear, ingot picker, oil hydraulic shear, straightener and edge shaver, cast bar brushing machine, rolling mill, Rod cooling and surface treatment unit, take-up device and electric control system.