Melting furnace & Holding Furnace, copper cathode as raw material
Melting furnace type
Shaft furnace
Capacity
12t
Holding furnace type
Hydraulic tilting -type
Capacity
12t
Melting furnace, when red copper scraps are used
Type
Stationary reverberatory furnace
Capacity
60~100t
Casting machine
Casting wheel dia.
Φ1800mm
Casting bar speed
10.1~15.5m/min
Casting bar section
2600mm²~2700 mm²
Water consumption
170m³/h
Motor for casting wheel
5.5kW (AC inverter)
Motor for pinch roller
15.5kW (AC inverter)
Automatic shearer
Shearing length
~700mm
Motor
15kW
Straightener & edge shaver
No. of straightening roller
5
No. of shaving tools
2
Cast bar brushing machine
No. of brushing rollers
1
Motor
0.75kW
Rolling mill
Type
2-highhorizontal-vertical stand in rough rolling
3-high stand in finished rolling
Outlet rod dia.
Φ8 mm
No. of rolling stand
12(2+12)
Rollers dia.
Φ255 mm
Finished rolling speed
7~10 m/s
Production capacity
12~15t/h
Center height
1902.5mm
Main motor
450kW (DC)
Emulsion consumption
100m³/h
Rod cooling and surface treatment unit
Max. coolant flow-rate
90m³/h
Coolant pump motor
15kW
Water consumption
60m³/h
Rod orbital coiler
Pulling speed
11m/s
Pulling motor
5.5kW (AC inverter)
Coiling size
Φ1400m
Laying head motor
5.5kW (AC inverter)
Collecting basket
Φ1800×1500mm
Coiling weight
3000~5000kg
2.Design / Structure / Details Pics
1) Features
§ Crystallizing wheel is in type of “H”, on every side of which there is an adjustable nozzle spraying water to ensure the crystal of the cast bar close and equal.
§ The copper rod continuous casting and rolling line is with an unique rolling method combining 2-high mould with 3-high mould
§ The copper rod continuous casting and rolling line is with perfect outlook & lower noise and vibration.
§ The transmission system is in type of DC motor fully-digital speed adjusting.
§ High efficiency & quality of production but low dissipation energy.
2) Application
§ The copper rod continuous casting and rolling line can be equipped with different kinds of melting furnaces according to various raw materials (copper cathode or red copper scraps)
§ The copper rod continuous casting and rolling machine, ccr line can produce ETP and FRHC with dia. 8mm.
§ The copper rod continuous casting and rolling machine, ccr line is mainly designed to produce φ8mm low oxygen and bright copper rods by continuous casting and rolling.
Our Services
Covering an area of 20000 square meters, we now have more than 50 sets of large and medium-sized processing and manufacturing equipments. It has a well-trained design, marketing, managing, machinery processing and equipping team consists of 138 staff.
We insist on the management idea of “being faithful person, doing credible work, first cooperation will become friends forever” , hold the spirit of “keeping forge ahead in passion, aiming at surpassing”, stick to the work style of “truth-seeking and pioneering”, warmly welcome all the friends coming from all over the world to develop and negotiate together.
In China, we are a state-owned factory. We can assure that it is the best one. We have the advanced design concept and manufacture technology, our machine is stable and reliable, our aluminum and copper rod ccms have more than 70% market share in Chinese market. Our general engineer is the person who participatory designed the first line of aluminum rod continuous casting and rolling line in China.
