Computer control standard pvc mat carpet production line/PVC carpet/plastic carpet making machine

Product Overview

Description

Specification:

Width: 1250mm

Output: 180kg/h

Material: PVC powder

Installedpower:180kW,380V50hz

Compressair:0.8m³/min

Dimension:40*5*3m

Configuration

1. SJ100/30 Single screw extruder 2. Hydraulic screen changing system 3. Die 4. Forming unit 5. Thread net guiding unit  6. Grinding machine 7. Automatic mixing unit 8. PVC mash pasting unit 9. Hot air foaming tank 10.              Position correction unit 11.              Glue pasting unit 12.              Composting forming oven 13.              Teflon belt haul-off unit 14.              Hot air exhausted unit  15.              Ink shift printer 16.              Cutting off unit 17.              Winder 18.              Mixer

Detailed technical information

SJ100/30 Single screw extruder

Screw diameter: 100mm

L/D: 30:1

Motor: AC 37KW, driven by FUJI inverter

Output: 180kg/h

Material of barrel and screw: 38CrMoAlA, nitriding , hardness >HV840, integer barrel, vented screw

High quality reducer gear box, low noise, long service life

Transmission: belt

Automatic spring loader

Hydraulic screen changing system

Type: hydraulic screen change

Change way: hydraulic

Change time: without shop: 1.5-2 second.

Net plate: high quality alloy steel: 38CrMoALA

Hydraulic station: energy saving, oil pump, oil tank, switch box.

Die

Structure: Clothes hanger flow channel, polished inner mold surface.

Material 2Cr13

Production thickness: 5-15mm, with two sets of mould lips, the additional lip is about 3000$ for one set.

Width: 1220mm

Forming unit

Motor: 2*0.37kw, driven by DELTA inverter

Forming roller: two pieces, individual running, thread pattern can be adjusted

Water tank: internal lining stainless steel

The forming unit can move front and back, up and down

Thread mesh guiding unit 

Motor: AC0.75KW, driven by DELTA inverter

Stainless steel mesh belt

Grinding machine

Type: three rollers, hard chrome plated

Motor: AC4kW, electromagnetic speed adjustment

Automatic mixing unit

Stainless steel inside

Motor: 5.5kW

PVC mash pasting unit

Roller: Ø400mm, Ø600mm, hard chrome plated

Worm transmission for scrapper, improve precision

Automatic paste loader.

Hot air foaming tank

Size: 4000mm*2000mm

Thickness of insulation layer; 100mm

Heating power: 40kW, or oil stove 7.6Kcal ( for the safety reason, electrical oil heater or boilers is preferred, the price of electrical oil heater is about 6500$)

Position correction unit

Type: air flow error detecting; ensure the Teflon belt running well

Motor: 2*0.5kW

One in front to pasting unit, one on behind of pasting unit 

Glue pasting unit

Type: rubber pasting

Base sheet: single roller

Mesh: metal and rubber clamping

Automatic glue paste loader.

Composting forming oven

Size: 4000mm*2000mm

Thickness of insulation layer; 100mm

Heating power: 40kW, or oil stove 7.6Kcal 

To make the base sheet and mesh together

Teflon belt haul-off unit

Teflon belt: imported from USA ( the normal service life is 4 to 6 months, if it is be used after this period, the base sheet embossing patterns will be reduced.)

Haul-off roller: Ø600mm*2

Motor: AC4KW, driven by DELTA inverter

Hot air exhausted unit 

Blower: AC2.2kW*4, driven by DELTA inverter

Two for compositing form oven

Two for hot air forming tank

Ink shift printer

Shift wheel

Cutting off unit

Automatic length counting

Automatic cutting

Winder

Type: twin-roller, non-shaft

Roller: Ø260mm

Motor: 16N.M, torque

Mixer

Stainless steel inside with insulation layer

Motor: 22kW

Pneumatic discharging

Main electrical cabinet

Ac contactor: SIEMENS

Temperature regulator: RKC, Japan