2023 Attractive Price Thermite Welding Mould
- Category: Moulds >>>
- Supplier: Shaoxing Bailijia Electric Co. Ltd.
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Product Overview
Description
Why Choose Us
Products Description
Attractive Price Thermite Welding Mould
Material | Graphite | |
Size | according to costomer's requirement | |
Service Life | 50-100times | |
Characters | easy to use and safe | |
Negotiable Price According to different material/size and and Purchase quantity | ||
Bailijia is a Exothermic Welding Materials manufacturer.The Exothermic Welding is a simple, effective,quality welding method,which weld the parts to desired size and type in graphite mould cave with overheat melting.Currently,the exothermic welding replaced mechanical connection widely.
Exothermic Welding Mold: The mould is made of quality graphite body to obtain the perfect seal and lasting performance.The life of our mould can be 80-100 joints,which is more lasting than other competitor’s.
Exothermic welding powder: We mix the powder comply with your conductor’s material and size with reasonable ratio ,so the joint is more strong and more lasting.
Exothermic Welding Clamp: The clamp make sure the mold is closed during welding. We can provide the scale of the mold, or we can make the clamps according to the customer's demand.
Welding toolbox: We offer the full sets tools to meet your demand,including ignition gun,brush,screwdriver and glove. It is a package box to meet your whole demand.
Exothermic Welding Mold: The mould is made of quality graphite body to obtain the perfect seal and lasting performance.The life of our mould can be 80-100 joints,which is more lasting than other competitor’s.
Exothermic welding powder: We mix the powder comply with your conductor’s material and size with reasonable ratio ,so the joint is more strong and more lasting.
Exothermic Welding Clamp: The clamp make sure the mold is closed during welding. We can provide the scale of the mold, or we can make the clamps according to the customer's demand.
Welding toolbox: We offer the full sets tools to meet your demand,including ignition gun,brush,screwdriver and glove. It is a package box to meet your whole demand.
Main content and ratio of welding powder | ||
Element | Ratio Wt/% | |
Cu | ≥76.0 | |
Al | ≤2.0 | |
Fe | ≤10.0 | |
Properties of joint | ||
Properties | Technology index | |
Conductivity | Resistance of conductor (Including joint) should be less than that of same length base metal | |
Strength | Joint strength should not less than 95% of low limit of raw material’s strength (CCS material is regarded as pure copper ) | |
High melting point | ≥1083℃ | |
Surface | No air hole,residue and crack | |
Section quality | The max size anywhither should be higher than 1/3 of the thickness(or 1/4 of diameter) ,but should be less than 3mm | |
Resistance of joint:
Resistance/μΩ | Test location |
113 | Distance between tested location:15cm |
Strength of joint:
Strength Rm/Mpa | Remark |
340 | No crack and base metal off |
Store instruction :The flame point of powder is very high ,so pyrophoric powder is must to ignite, the store condition should be dry ,cool ,no shine ,no humidity.If the packing damaged ,please don’t use.
WELDING PREPARATION
Graphite absorbs moisture. Ignite the propane torch and dry out the inside of the mold thoroughly on both sides, heating the mold
Use a soft cotton cloth or a soft bristle brush to clean inside the mold cavity and cover
Check to ensure the graphite mold is not worn or broken, which could cause leakage of molten weld metal during the reaction.
The clamp is used for open-closing mould ,so the tightness of clamp is very important to the welding quality ,please carefully
check and adjust the clamp before welding as following:
(a)Keep the clamp open
(b)Loosen the fixing buckle of clamp
(c)Pick out gim peg
(d)Adjust the regulating screw and contrarotate (Loosen )
(e)Pin the gim peg and buckle
(f)Open clamp and check the result
Close the grips to tightly lock the mold. Check for an appropriate seal on the mold. If the mold does not seal properly, make
adjustments to tighten/loosen the handle clamp.
The mould is made of graphite and very gentle ,so don’t throw or impact .Meanwhile the mold must be correct for the conductor size
and application. Don’t remove the residue with hard tool
If the conductor size is smaller than specified ,there will be copper liquid omitting.The following remedy for reference :
(1)Use proper thickness copper pipe or copper bush
(2)Use copper piece or copper tape
(3)Use seal
(4)Use Pyrocotton tape
Use a soft cotton cloth or a soft bristle brush to clean inside the mold cavity and cover
Check to ensure the graphite mold is not worn or broken, which could cause leakage of molten weld metal during the reaction.
The clamp is used for open-closing mould ,so the tightness of clamp is very important to the welding quality ,please carefully
check and adjust the clamp before welding as following:
(a)Keep the clamp open
(b)Loosen the fixing buckle of clamp
(c)Pick out gim peg
(d)Adjust the regulating screw and contrarotate (Loosen )
(e)Pin the gim peg and buckle
(f)Open clamp and check the result
Close the grips to tightly lock the mold. Check for an appropriate seal on the mold. If the mold does not seal properly, make
adjustments to tighten/loosen the handle clamp.
The mould is made of graphite and very gentle ,so don’t throw or impact .Meanwhile the mold must be correct for the conductor size
and application. Don’t remove the residue with hard tool
If the conductor size is smaller than specified ,there will be copper liquid omitting.The following remedy for reference :
(1)Use proper thickness copper pipe or copper bush
(2)Use copper piece or copper tape
(3)Use seal
(4)Use Pyrocotton tape
OPERATING PROCEDURES
(1)Check to ensure the graphite mold and conductor is clean ,no residue before making the connection.
(2)Use a propane torch to dry wire conductors and remove remaining cleaning residue, solvent, or water before making the
connection.
(3)Close the graphite mold lid before ignition ,and close the lid tightly.
(4)Insert the conductors and position them for the connection.Ensure them in the center of cavity.
(5)Keep the irrelevant personnel 1.5M away when welding.
(6)Keep the inflammable goods 1-2M away when welding.
(7)The operator must be equipped thermal barrier glove.
(8)Don’t face to the mould opening when welding.
(9)The operator keep 1.5M away mould is must after ignition.
(10)Don’t touch the mould and connected parts directly after welding.
(11)Open the mould and take the joint out with wrench 10-20S later after reaction.
(12)Insulate the joint after the conductor cooling completely.
(2)Use a propane torch to dry wire conductors and remove remaining cleaning residue, solvent, or water before making the
connection.
(3)Close the graphite mold lid before ignition ,and close the lid tightly.
(4)Insert the conductors and position them for the connection.Ensure them in the center of cavity.
(5)Keep the irrelevant personnel 1.5M away when welding.
(6)Keep the inflammable goods 1-2M away when welding.
(7)The operator must be equipped thermal barrier glove.
(8)Don’t face to the mould opening when welding.
(9)The operator keep 1.5M away mould is must after ignition.
(10)Don’t touch the mould and connected parts directly after welding.
(11)Open the mould and take the joint out with wrench 10-20S later after reaction.
(12)Insulate the joint after the conductor cooling completely.
2021 Hot Selling Related Products
Customer Testimonials
Factory Profile
Shaoxing Bailijia Electric Co., Ltd. is located in the famous tourism city----Xinchang City of Zhejiang, China, with Ningbo in theeast and the international city----Shanghai in the north.
Bailijia always concentrates on electric ground product and electricanti-corrosion product studying, development, processing and marketing. We cooperate with Power Design and Research Institute,Petrification Design and Research Institute and related high colleges in technical area. They help us achieve the newest achievements in scientific research.Meanwhile, Bailijia always concentrates on basic management to improve enterprise grade. We have got the certification of ISO9001:2008, and study foreigners' advanced technology and management experience. We produce the goods according to American UL safety standard and European SGS Quality Test standard. Our goods are exported to more than 30 countries and regions, such as America, England, Vietnam, Egypt, Argentina and Australia. We get a very good reputation.
At present, Bailijia produces copper earth rods, exothermic welding fluxes, electrolytic ion earth rods, physical agents and copper clad steel strand wires. Our goods are used in petrification, electric, war industry, communication, railway and weather fields.we export more than 100 containers annually. We will enlarge our producing scale and wait for cooperating with you.
Packaging Shipping
Certifications
FAQ
1.Are you a trading company or manufacturer?
Manufacturer with factory!
2.What kinds of Grounding Material do you produce?
It covers grounding rod ,lightning rod ,connecting fixing ,conductor, exothermic welding kit, etc.
3.Is Customized Material available?
Yes, please offer your required specs.
4.Do you Accept OEM service?
YES!
5.What's your Delivery Time?
Normally 20-25days,please confirm with us before order!
6.What's the Payment Trems?
Usually,50% as deposit,50% before sending B/L by T/T.
7.How you pack products?
Normally, in steel pallet. We'll do according to customers' requirement.
8.What's your available port of Shipment?
Normally, Ningbo port or Shanghai Port.
Manufacturer with factory!
2.What kinds of Grounding Material do you produce?
It covers grounding rod ,lightning rod ,connecting fixing ,conductor, exothermic welding kit, etc.
3.Is Customized Material available?
Yes, please offer your required specs.
4.Do you Accept OEM service?
YES!
5.What's your Delivery Time?
Normally 20-25days,please confirm with us before order!
6.What's the Payment Trems?
Usually,50% as deposit,50% before sending B/L by T/T.
7.How you pack products?
Normally, in steel pallet. We'll do according to customers' requirement.
8.What's your available port of Shipment?
Normally, Ningbo port or Shanghai Port.
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