Soya beans protein mince chunks nuggets extrusion processing line
- Category: Bean Product Processing Machinery >>>
- Supplier: Jinan Saibainuo Technology Development Co. Ltd.
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Product Overview
Description
Product Description
TEXTURED SOY PROTEIN (TVP) PROCESSING LINE
Textured Soy Protein Processing Line is obtained from deffated soy bean meal by a humid extrusion process that modifies its molecular structure giving it a fibrous texture similar to meat.
Its excellent properties makes it ideal to be added to beef, pork or poultry in hamburgers, meat balls, sausages, ready soups and fresh fillings in general.
Textured Soy protein is a Kosher and Halal certified.It has less than 2% of fat and more than 50% of protein offering excellent nutritional value to your products.
Its excellent properties makes it ideal to be added to beef, pork or poultry in hamburgers, meat balls, sausages, ready soups and fresh fillings in general.
Textured Soy protein is a Kosher and Halal certified.It has less than 2% of fat and more than 50% of protein offering excellent nutritional value to your products.
HOW IS TEXTURIZED PROTEIN MADE?
Dry protein-based ingredients, liquids and steam are mixed and heated in a pre-conditioner. The paste is then conveyed to a twin-screw extruder where it is processed thermo-mechanically. This allows proteins to be denatured, to deactivate certain enzymes that cause rancidity, to destroy growth inhibitors and to reduce bitterness.The mix then goes through the die where protein macromolecules are cross-linked to form a cell-based structure and to size the final extrudate. Product texture is then determined by laminar shearing of the protein and evaporation. A rotating blade then cuts the product as it comes out of the die. Cooling and drying to reach 10% or less moisture content complete the process.The product can then be packaged and sold as an ingredient or directly rehydrated and incorporated into complete meals.
Dry protein-based ingredients, liquids and steam are mixed and heated in a pre-conditioner. The paste is then conveyed to a twin-screw extruder where it is processed thermo-mechanically. This allows proteins to be denatured, to deactivate certain enzymes that cause rancidity, to destroy growth inhibitors and to reduce bitterness.The mix then goes through the die where protein macromolecules are cross-linked to form a cell-based structure and to size the final extrudate. Product texture is then determined by laminar shearing of the protein and evaporation. A rotating blade then cuts the product as it comes out of the die. Cooling and drying to reach 10% or less moisture content complete the process.The product can then be packaged and sold as an ingredient or directly rehydrated and incorporated into complete meals.
Deeping process
Specification
Twin Screw Extruder
Model：NEW SLG65-IV
Screw diameter: Φ 65mm
Total power:82.37kw
Main motor:55kw
Cutting power:1.5kw
Oil pump:0.37kw
Feeding power:0.75kw
Heating power:22kw
Dimension(m):4.15*0.85*1.8
Net weight:1880kg
Screw diameter: Φ 65mm
Total power:82.37kw
Main motor:55kw
Cutting power:1.5kw
Oil pump:0.37kw
Feeding power:0.75kw
Heating power:22kw
Dimension(m):4.15*0.85*1.8
Net weight:1880kg
Features:
1. Screw material: high-quality alloy steel material, the inner hole is a small spline, adjustment is more convenient, and the force is more even.
2. Variable modular structure of screw building block.
3. Barrel material: outer jacket 45 # inner sleeve alloy steel, more wear-resistant.
4. The rotary cutter adopts the method of opening the door and cutting directly, which is convenient to operate and has no belt.
5. Pulsed quantitative water and oil injection design, the product is stable and reliable, and the product appearance is beautiful and unified.
2. Variable modular structure of screw building block.
3. Barrel material: outer jacket 45 # inner sleeve alloy steel, more wear-resistant.
4. The rotary cutter adopts the method of opening the door and cutting directly, which is convenient to operate and has no belt.
5. Pulsed quantitative water and oil injection design, the product is stable and reliable, and the product appearance is beautiful and unified.
Adopt American HONEYWELL burner,the proportion of firepower is adjusted, full combustion, high thermal efficiency, no black smoke.
Using Omron temperature control table, Siemens PLC and touch screen control, high temperature accuracy (±1 degree)
Features：
1. Adopts stainless steel punching plate type chain plate structure, which is durable;
2. Both sides of the belt to ensure that the material does not leak sideways;
3. The insulation boards around are all open-door type, with high temperature resistant sealing strips.
4. All bearings are isolated from the high-temperature gas in the box, in a low temperature area.
5. Adopt high-temperature-resistant fan to force the hot air circulation, hot air from bottom to top, even drying, obviously improve the drying efficiency;
6. The bottom plate of the oven adopts a slope shape, which is easy to clean.
7. The mesh belt adopts frequency conversion which is convenient for speed regulation;
8. With distributing machine, the raw materials are evenly distributed on the conveyor belt.
9. Built-in fire-fighting pipeline and sprinkler head, if the material is hot, it can be sprinkled with water.
10. Equipped with humidity adding and measuring device, will automatically open the fan.
1. Adopts stainless steel punching plate type chain plate structure, which is durable;
2. Both sides of the belt to ensure that the material does not leak sideways;
3. The insulation boards around are all open-door type, with high temperature resistant sealing strips.
4. All bearings are isolated from the high-temperature gas in the box, in a low temperature area.
5. Adopt high-temperature-resistant fan to force the hot air circulation, hot air from bottom to top, even drying, obviously improve the drying efficiency;
6. The bottom plate of the oven adopts a slope shape, which is easy to clean.
7. The mesh belt adopts frequency conversion which is convenient for speed regulation;
8. With distributing machine, the raw materials are evenly distributed on the conveyor belt.
9. Built-in fire-fighting pipeline and sprinkler head, if the material is hot, it can be sprinkled with water.
10. Equipped with humidity adding and measuring device, will automatically open the fan.
Packing & Delivery
Our service
Company Profile
Jinan Saibainuo Technology Development Co., Ltd. is a professional manufacturer specializing in on the development of inflating food machines, botanical protein machines, pet foodstuff machines and experimental extruding machines. We have lots of masters and professional backbone who have devoted themselves to this industry. We also possess outstanding engineers and high-qualified installing workers.
Our company is well-experienced in researching and producing foodstuff machinery. By close cooperation with many science and research institutes and universities, and constant exchange and joint-work with well-known firms of the same line in the world, we have established strong skill power and consummate technical guarantee system.
Our company has always persisting in the tenet of 'living on quality, developing by creativity, booming by credit'. In the activities of production and sales, we win wide support and high remarks from customers. We also enjoy a good reputation by our advanced technology, strict management, excellent quality and perfect service. Please feel free to contact us for further information.
Our company is well-experienced in researching and producing foodstuff machinery. By close cooperation with many science and research institutes and universities, and constant exchange and joint-work with well-known firms of the same line in the world, we have established strong skill power and consummate technical guarantee system.
Our company has always persisting in the tenet of 'living on quality, developing by creativity, booming by credit'. In the activities of production and sales, we win wide support and high remarks from customers. We also enjoy a good reputation by our advanced technology, strict management, excellent quality and perfect service. Please feel free to contact us for further information.
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