1# 5gallon barrel pure water line central control system

Product Overview

Description

5 Gallon Barreled Water Filling Production Line:

 

 

Our JOYSUN 5 gallon barrel filling machine is designed to manufacture 3 gallon or 5 gallon barreled drinking water. It comes with its productivity available from 100BPH to 2000BPH. Additionally, a series of associated equipment are optional including automatic de-capping machine, automatic leakage checker, barrel brushing machine, capping machine, as well as thermal shrinking machine.

 

  

 

 

 

Characteristic of 5 Gallon Barreled Water Filling Production Line:

 

 

 

1. This 5 gallon barrel filling machine integrates with rinsing, filling, and capping function.

 

 

 

2. Its body unit is made of stainless steel featuring anti-corrosive property and easy cleaning.

 

 

 

3. The rinsing nozzles make use of American spraying system technology and they can be used for fresh water rinsing and disinfectant cleaning application. The disinfectant can be recycled.

 

 

 

4. The main components of this device are all selected from international famous suppliers.

 

 

 

5. Designed with compact structure, high efficiency, and stable operation, our product is highly automatic equipment which combines electric control system with pneumatic control system.

 

 

 

 

 

 

 

 

 

 

Specification

 

 

 

1. Stability and safety

 

All parts contacting with product water are made of AISI 316L or 304 stainless steel and antiozone food grade material.

 

All electronic and pneumatic components come from those of high-quality and well-known brands.

 

Each machine which is controlled by PLC and equipped with safety detector coordinates the whole line to run smoothly and perfectly.

 

All materials meet the food grade hygienic specifications.

 

 

 

2. Low running cost

 

On the basis of the technology adopted by the top-ten water bottling manufacturers in China, JOYSUN provides the customers with an optimized production line with low running cost.

 

 

 

 

 

3. Hygiene

 

 

 

The outer washer, equipped with the brush that is made very fit to bottles shape and, as a result, the body, neck and bottom of the bottle can be thoroughly cleaned with alkali liquid, disinfectant liquid and purified water, is introduced to prevent the cross contamination caused by mixing of outer and inner cleaning solutions when using the traditional washing mono-block for both outer and inner washing together.

 

 

 

For inner washer, a series of technologies, including 60 °C alkali liquid washing, 80 °C rinsing washing, disinfectant liquid washing, recycled water washing, purified water washing and drain off etc have been adopted. 80°C rinsing water washing not only sterilizes bottle inside by high temperature but also eliminates algae propagate effectively. Therefore it completely solves the problem of alga growth in the recycled bottle which annoys a great many mineral water manufacturers for a long-time. Inserting type spherical inner nozzle inserts into bottle, carrying out a 360° cleaning in bottle without leaving dead corner. The washing points spread over any corner of the bottle in order to ensure the effect of washing. 

 

Even after treated by more than 8 stages of washing cycles including hot alkali liquid washing and high temperature rising water washing, etc some contaminated products can still be found, which is caused by neglect of bottle mouth decontamination. PACELEAD undertakes to solve this problem and puts bottle mouth sterilization technology into effect and, therefore, provides a real sense complete bottle washing solution.

 

 

 

The automatic cap feeder and cap washer,JOYSUN’s patented products, achieve the real sense and fully automated unmanned cleaning operations and make it possible for the cap to be cleaned and sterilized completely for the first time.

 

 

 

Optional FFU, together with laminar flow cover, ensures that filling area is under plus pressure environment and decontamination degree meets hundred-class.

 

 

 

 

 

4. Reliability

 

 

 

Apart from the light inspecting post, the whole line runs fully automatically and, therefore, it not only reduces the labors’ workload, but prevents the potential contamination as well. The whole line is easy-to-operate with clear operating direction on the machine screen.

 

There is a set of central control system, either by PLC or PC, which makes it possible for the whole line to be controlled or monitored from the distance and out of the clean roo

 

 

 

Parameter

 

 

 

Model	QGF-150	QGF-300	QGF-450	QGF-600	QGF-900	QGF-1200	QGF-2000
Filling heads	1	2	3	4	6	8	16
Barrel volume (L)	18.9	18.9	18.9	18.9	18.9	18.9	18.9
Barrel size (mm)	Ø 270×Ø 490	Ø 270×Ø 490	Ø 270×Ø 490	Ø 270×Ø 490	Ø 270×Ø 490	Ø 270×Ø 490	Ø 270×Ø 490
Production capacity (bph)	150	300	450	600	900	1200	2000
Air pressure (Mpa)	0.5	0.5	0.5	0.5	0.5	0.6	0.6
Air consumption (m³/min)	0.3	0.4	0.5	0.5	0.8	1.2	1.2
Power (kw)	3.8	6.5	7.5	7.5	10	14	15
Dimension (L×W×H)(m)	4.7×1.4×1.7	5.1×2.5×2.2	6.6×3.5×2.2	6.6×4.5×2.2	6.6×5.0×2.2	2.8×2.4×2.7	2.9×3.5×2.7
Weight (kg)	1000	1750	2200	2500	2800	3100	4000

 

 

 

 

 

 

 

 Diagram

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Factory