copper rod continuous casting and rolling machine (ccr line)
- Category: Machinery Agents >>>
- Supplier: Sichuan 141 Machinery Factory [Sichuan China]Sichuan
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Product Overview
Description
1. This line can be equipped with different kinds of melting furnaces according to various raw materials (copper cathode or copper scraps);
2. This line can produce ETP and FRHC with dia. ø8.0mm.
3. This line is designed to produce ø8.0mm low oxygen and bright copper rods by means of continuous casting and rolling.
2. Equipment feature
1. Crystallizing wheel is in type of “H”, and cooling on every side. External and side cooling is divided into five sections, and internal cooling is divided into six sections. Each section’s supplying for water is separately adjusted, and its pressure can be shown in the pressure gauge so that make ingots even cooled, grain refined and high technological adaptability.
2. The tension of steel belt is pneumatic control. Tension can be easily adjusted by adjusting the air pressure. The tension of steel belt is constant after it is set which makes for the stable die chamber.
3. It is with the unique rolling method combining 2-high mould with 3-high mould, which can increase the deformation of ingot in the high-temperature stage.
4. The production line is provided with the function of continuous reverting for rod surface and fast cooling to assure the light and temperature of finished rod can be controlled.
3. Equipment composition
This line is made up by 5-wheel casting machine, traction engine, scrolling shear, ingot picker, oil hydraulic shear, straightener and edge shaver, cast bar brushing machine, rolling mill, rod cooling and surface treatment unit, rear tractor, take-up device and electric control system.
4. Technical Data
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Casting Machine |
Casting wheel dia. |
Φ1800mm |
|
Casting bar speed |
10.1~15.5m/min |
|
|
Casting bar section |
2350mm² |
|
|
Water consumption |
170m³/h |
|
|
Motor for casting wheel |
5.5kW (AC inverter) |
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|
Motor for pinch roller |
15.5kW (AC inverter) |
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|
Shearing length |
~700mm |
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|
Motor |
15kW |
|
|
Straightener & edge shaver |
No. of straightening roller |
5 |
|
No. of shaving tools |
2 |
|
|
Cast bar brushing machine |
No. of brushing rollers |
1 |
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Motor |
0.75kW |
|
|
Continuous rolling mill |
Type |
2-high horizontal-vertical stand in rough rolling |
|
3-high stand in finished rolling |
||
|
Outlet rod dia. |
ø8.0mm |
|
|
No. of rolling stand |
12(4+8) |
|
|
Rollers dia. |
Φ255mm |
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|
Finished rolling speed |
7~10m/s |
|
|
Production capacity |
12~15t/h |
|
|
Center height |
1902.5mm |
|
|
Main motor |
550kW (AC) |
|
|
Emulsion consumption |
100m³/h |
|
|
Rod cooling and surface treatment unit |
Max. coolant flow-rate |
90m³/h |
|
Coolant pump motor |
15kW |
|
|
Water consumption |
60m³/h |
|
|
Rear tractor Rod packing and coiling device |
Traction sheave diameter |
Φ160mm |
|
The total height of collecting device |
5500mm |
|
|
Max. traction speed |
11 m/s |
|
|
Motor power |
7.5kW (AC inverter) |
|
|
Coiling size |
Φ800mm←→Φ1500mm (continuous change) |
|
|
Motor power |
22kW (AC inverter) |
|
|
Hydraulic lift table |
Max. lifting load |
5 t |
|
Movement itinerary |
1600mm |
|
|
Oil pump motor power |
18.5KW |
|
|
Conveyor roller |
Conveyor roller dia. |
Φ140mm |
|
Conveying speed |
7-14 m/min |
|
|
Motor power |
3 kW (single section) |
|
|
Compactor |
Max. pressure |
15 t |
|
Pressure plate stroke |
1200 mm |
|
|
Oil pump motor power |
18.5KW |
Our Services
Covering an area of 20000 square meters, we now have more than 50 sets of large and medium-sized processing and manufacturing equipments. It has a well-trained design, marketing, managing, machinery processing and equipping team consists of 138 staff.
We can undertake manufacturing all kinds of complete equipments of Copper Rod Continuous Casting and Rolling Line Series, Copper Rod Cold Rolling Mill Series, Aluminum & Alloy RodContinuous Casting and Rolling Line Series, Aluminum Strip Continuous Casting and Rolling Line Series, Copper Rod Wire Drawing Machine Series, Aluminum & Alloy Rod Wire Drawing Machine Series, Aluminum Rod Rewinding Machine Series, Melting Furnace etc. As a result of high quality products and outstanding customer service, we have gained a global sales network reaching Pakistan, South Korea, India, Ukraine, Syria, etc.
The factory has passed the ISO9001:2008 Quality Management System and we adopt the ISO, IEC international standard, national standard, industry standard and enterprise standard to research, develop and manufacture product to ensure the satisfying products be produced perennially and steadily. We were certified by China Association for Quality Inspection as an honorary enterprise for Non-Complaints on Product Quality and Service, Satisfying Product for National Customers and Model High-Integrity Enterprise. Furthermore, the factory owns self-support export right.
We insist on the management idea of “being faithful person, doing credible work, first cooperation will become friends forever” , hold the spirit of “keeping forge ahead in passion, aiming at surpassing”, stick to the work style of “truth-seeking and pioneering”, warmly welcome all the friends coming from all over the world to develop and negotiate together.
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