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  • 120 m3/h CONCRETE MIXING BATCHING PLANT WITH 2 YEARS WARRANTY HIGH QUALITY LONGLIVED MACHINE
120 m3/h CONCRETE MIXING BATCHING PLANT WITH 2 YEARS WARRANTY HIGH QUALITY LONGLIVED MACHINE
120 m3/h CONCRETE MIXING BATCHING PLANT WITH 2 YEARS WARRANTY HIGH QUALITY LONGLIVED MACHINE
120 m3/h CONCRETE MIXING BATCHING PLANT WITH 2 YEARS WARRANTY HIGH QUALITY LONGLIVED MACHINE
120 m3/h CONCRETE MIXING BATCHING PLANT WITH 2 YEARS WARRANTY HIGH QUALITY LONGLIVED MACHINE
120 m3/h CONCRETE MIXING BATCHING PLANT WITH 2 YEARS WARRANTY HIGH QUALITY LONGLIVED MACHINE
120 m3/h CONCRETE MIXING BATCHING PLANT WITH 2 YEARS WARRANTY HIGH QUALITY LONGLIVED MACHINE
120 m3/h CONCRETE MIXING BATCHING PLANT WITH 2 YEARS WARRANTY HIGH QUALITY LONGLIVED MACHINE

120 m3/h CONCRETE MIXING BATCHING PLANT WITH 2 YEARS WARRANTY HIGH QUALITY LONGLIVED MACHINE

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Price:$1,000.00

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Product Overview

Description



Product Description


120 m3/h FULL AUTOMATIC CONCRETE MIXING PLANT

Full Automatic Stationary Concrete Plant
Capacity : 120 m3/h
Mixer : 3 m3 Wet Concrete Volume
Cement Hopper : 1800 kg
Water Hopper : 1000 lt
Admixture Hopper : 50 lt
Control Cabinet : Included in the price.
Cement Silos : Excluded. Optional.
ASSEMBLY & TRAINING IS INCLUDED IN THE PRICE.
WARRANTY : 2 YEARS.
Our telephone number is available to be contacted via whatsapp and viber.







Main Features

- FULL AUTOMATIC CONTROL SYSTEM

- TWIN SHAFT MIXER WITH 3 m3 COMPACTED CONCRETE VOLUME

- 205 kW TOTAL MOTOR POWER

- 2 YEARS WARRANTY



Certifications




Detailed Images


1 - AGGREGATE STORAGE HOPPER:

Volume : 120 m3
No of compartments : 4 x 30 m3
Body Material : St 37 – 5-6 mm, corrugated sheet.
No of Discharging Gate : 8
Discharging Gate Control : Electro-pneumatic
Gate Cylinders : 800 x 300 mm
Pneumatic valve & cylinder brand:
FESTO (Germany)
Main body is reinforced against deformation.
Sand compartment vibrator: 4 pcs, 0.37 kW
Vibrator Brand: OLI (Origin : Italy), Model: MVE 300/3
Air accumulator is present.
Maintenance platform (on one side) is present.
Grill and covering are optional.



2 - AGGREGATE WEIGHING HOPPER:

Weighing Capacity: 4.5 m3
Body Material: St 37 – 6 mm sheet metal
Vibrators: 2 pcs, 0.37 kW,
Vibrator Brand: OLI (Origin: Italy), Model: MVE 300/3
Equipped with load cells:4 pcs, 2.000 kg/each,
Load cell Brand: ESIT



3- AGGREGATE WEIGHING CONVEYOR:

Conveyor Sizes : 1.000 x 11.100 mm
Chassis Material: NPU 140 mm Steel C profile.
Electric Motor : 18.5 kW, 1450 rpm, GAMAK Brand
Gearbox Brand: PGR, heavy duty type, made in TURKEY
Bearings: FAG or SKF Brand
Heavy duty type bearing housings are used.
Belt rubber: Quality EP 125, No of layers : 4,
Belt rubber thickness: 10 mm
Belt rubber brand : BANTSAN

Emergency stop button is included.
Drums : Ø323 mm, 10 mm thickness.
Both Drums are covered with rubber.



4-AGGREGATE TRANSFER CONVEYOR:

Conveyor Sizes: 1.000 x 26.500 mm
Chassis Material: Bended sheet metal – 4 mm
Electric Motor: 30 kW, 1450 rpm, GAMAK Brand
Gearbox Brand: PGR, heavy duty type, made in TURKEY
Bearings: FAG or SKF Brand
Heavy duty type bearing housings are used.
Belt rubber: Quality EP 125, No of layers : 4,
Belt rubber thickness: 10 mm
Belt rubber brand: BANTSAN
Emergency stop button is included.
Drums: Ø320 mm, 10 mm thickness.
Both Drums are covered with rubber.
Walking platform on one side and covering are present



5 – AGGREGATE STAND-BY HOPPER:
Capacity: 4.5 m3
Material: St 37 - 6 mm sheet metal.
Inner surface is coated with 10 mm HARDOX 400
Vibrator : 1 pcs, 0.37 kW, Brand: OLI (Origin : ITALY), Model: 300/3
Discharging Gate Control : Electro-pneumatic
Pneumatic valve & cylinder brand: FESTO (Germany)


6 – MIXER CHASSIS
Chassis Material: NPI 300 mm Steel Profile
Discharging height : 4.2 meters
Walking Platforms, handrails and two level ladders are present.
All points of the mixer and weighing hoppers are accessible and in accordance with CE standards.


7- MIXER: TWIN SHAFT TYPE
Dry Filling Capacity: 4.500 lt, Compacted Concrete Capacity: 3.000 lt
Mixer Motors: 2 x 55 kW, 1500 rpm (GAMAK Brand – Turkey), Efficiency class: IE3, Motors with insulating materials class H,
Protection Class: IP55.
Gearbox: Heavy duty type, 2 units (BONFIGLIOLI - ITALY)
Bottom and Side Liner Plates in Anti-Wear HARDOX 450 sheet (SSAB – SWEDEN), thickness 15 mm, minimum hardness 450 HBW;
Mixing arms and mixing blades are in NI-HARD Cast Iron, hardness: 600 HBW
Hydraulic Power Pack with Manual Pump for the Emergency Opening of the Discharge Door is present;
All moving parts of the gearboxes and bearings are permanently lubricated by oil bath;
High Top Cover (500 mm) with two inspection hatches and two wide access openable doors.


8 – CEMENT WEIGHING HOPPER:
Weighing capacity: 1.800 kg
Hopper material: St 37 – 6 mm
Cement is discharged by means of a butterfly valve
with pneumatic actuator control. (WAM or OZB Brand)
Connection with the mixer is done by flexible hose.
Equipped with load cells, 3 pcs, 2.000 kg/each. (Brand: ESIT)
Vibrator: 1 pcs, 0.18 kW, (Brand: OLI - ITALY), Model: 200/3
Pneumatic valve brand: FESTO (Germany)


9 – WATER WEIGHING HOPPER:
HOT DEEP GALVANIZED
Weighing capacity: 1.000 lt
Hopper material: St 37 – 4 mm
Water is discharged by means of a butterfly valve
with pneumatic actuator control. (WAM or OZB Brand)
Equipped with load cells, 3 pcs, 1000 kg/each.(Brand: ESIT)


10 – ADDITIVE WEIGHING HOPPER:
HOT DEEP GALVANIZED
Weighing capacity: 50 lt
Hopper material: St 37 – 4 mm
Additive is discharged by means of a butterfly valve
with pneumatic actuator control. (WAM or OZB Brand)
Equipped with load cells, 1 pcs, 100 kg. (Brand: ESIT)


11 - AIR COMPRESSOR:
Compressed Air Volume: 500 lt.
Brand: DALGAKIRAN, Origin: TURKEY
Type: Piston compressor with belt drive
Body: GG-26 Casting
Motor Power: 5.5 kW
Maximum Air Pressure: 10 Bar


12- AUTOMATION SYSTEM:
The plant is fully automated and the system is controlled on PC.

Automation system includes:
* Power panel and control panel
* PLC (SIEMENS or SCHNEIDIER Brand)
* Software
* Computer, Screen and Plotter
* Electronical components are SIEMENS and SCHNEIDER Brand


13- CONTROL CABINET:
Heat isolated control cabinet is present.
Sizes: 2.2 x 4 x 2.2 meters.
Walls are made of 40 mm insulations panels. Cabinet is equipped with 9000 BTU Air conditioner


14 - CEMENT SILO:
Type: Fully bolted for easy transport.
Capacity: 100 Tons (Other options are possible)
Cone sheet material and thickness:
St 37 - 6 mm
Body sheet material and thickness:
St 37 – 4-5-6 mm
Roof sheet material and thickness:
St 37 – 4- mm
Charging Pipe: Ø 114 mm
Deck ladder from bottom to the top is present.
Silo roof is surrounded by handrails according to CE norms.
Main body is reinforced by NPU steel profile.
Silo legs are long enough not to require to build concrete legs.
Silo is equipped with air system for filter and air nozzles.


15- SCREW CONVEYOR:
Sizes: Ø 323 x 14.000 mm
Motor: 15 kW
Brand: WAM or OZB


16- SILO TOP FILTER:
Surface area: 24.5 m2
3 solenoid valves with pneumatic washing is present.
Air consumption 4,5 Nmc/h
Brand: WAM or OZB


17- SAFETY VALVE, LEVEL INDICATORS, SILO ACCESSORIES
OPTIONAL TOGETHER WITH SILO
Pressure Relief Valve at the top of silo is present.
Level Indicators are present for controlling cement level in the silo: 2 pcs, for max and min levels.
Butter fly valve with manual lever is present at discharging gate of silo.
Air Nozzles with pneumatic installation is present.
Silo Accessories Brand: WAM or OZB


Our Service


Assembly & Training

- Assembly

- Commissioning of the plant

- 7 days free training & test production.

After-Sales Service

*  2 YEARS WARRANTY

* Engineers available to service machinery overseas.

* 10 YEARS SPARE PARTS WARRANTY



Packing & Delivery


Packaging
Size
4 pcs Trucks / 40 ft OT containers
Weight
58 T



Packaging Details
All equipment are packaged to avoid any damage during the transport. 4 pcs Trucks/40’OT containers are required without cement silos. For each cement silo 1 pcs truck/40’OT container is required. (In case of having bolted type of cement silo, 2 pcs silo can be loaded by 1 truck/container)


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