Vial Liquid Filling and Stoppering Machine is suitable for the liquid filling and rubber stoppering of glass vials. Machine complete in pleasing matt finished stainless steel construction. The basic unit consists of turntable/unscrambler, SS Stat conveyor belt, Highly efficient and precision built S.S. 316 Syringes, non- toxic synthetic rubber tubing and easy reach compact panel. Real time nitrogen purging facility can be offered in filling nozzle.
The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.
Vertical Downward SS to SS Filling Pump
Option of Peristaltic Pump instead of Piston Pump
Infeed Turn Table/Unscrambler attached to Machine
Option of Machine Suspended Laminar Air Flow Unit
PLC based Control Panel
Process Operation
The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided
Specification
Model
ALVF-20
ALVF-40
ALVF-60
ALVF-80
No of Filling Head
Two
Four
Six
Eight
Production Rate
Up to 20 Vials/Minute
Up to 40 Vials/Minute
Up to 60 Vials/Minute
Up to 80 Vials/Minute
Input Specification:
-
-
-
-
Container Diameter:
15mm to 70mm
15mm to 70mm
15mm to 70mm
15mm to 70mm
Container Height:
25mm to 140mm
25mm to 140mm
25mm to 140mm
25mm to 140mm
Rubber Stopper:
13mm, 20mm & 28mm Butyl with the help of change part
13mm, 20mm & 28mm Butyl with the help of change part
13mm, 20mm & 28mm Butyl with the help of change part
13mm, 20mm & 28mm Butyl with the help of change part
Filling Range
2ml to 250ml
2ml to 250ml
2ml to 250ml
2ml to 250ml
Filling Accuracy
±0.5-1%
±0.5-1%
±0.5-1%
±0.5-1%
Power Supply
1 H.P.
1 H.P.
1 H.P.
1 H.P.
Electrical Characteristics
380-440 Volts, 3 Phase, 50 Hertz, 4 Wire System
380-440 Volts, 3 Phase, 50 Hertz, 4 Wire System
380-440 Volts, 3 Phase, 50 Hertz, 4 Wire System
380-440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Optional Accessories
Programmable Logic Control (System) with MMI
Programmable Logic Control (System) with MMI
Programmable Logic Control (System) with MMI
Programmable Logic Control (System) with MMI
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Safety Cabinet covering full machine
Safety Cabinet covering full machine
Safety Cabinet covering full machine
Safety Cabinet covering full machine
Overall Dimension
1900mm(L) x 800mm(W) x 1680mm (H) approx.
2000mm(L) x 850mm (W) x 1680mm (H) approx.
2500mm(L) x 800mm(W) x 1680mm (H) approx.
3000mm(L) x 800mm(W) x 1680mm (H) approx.
Note: Power Voltage can be adjusted as per customer’s requirements.
* Rights of technical improvement & modification reserved.
* Illustration & dimensions are shown for information purpose only.
