2800*6600mm/1600 steel boiler plate reactor Scrap plastic pyrolysis equipment

Product Overview

Description

Structure and principle of the Scrap plastic pyrolysis equipment

* whole parts

The whole pyrolysis system is composed by 16 parts,which are reactor,Insulation layer,Desulfurization,deduster,Draft fan,Chimney,Water film cyclone,Condenser,Water tank,Cooling tower(optional),Gas recycle system,Oil tank,Gas separate,Waste gas burner,Furnace,Blower,Carbon black slag system.

The keys of pyrolysis plant are reactor and cooling system.*

Reactor

Reactor directly decides the machine's safety and service life. It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine, X-rays detection and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency.

Safety of the Scrap tyre pyrolysis equipment
With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak. Professional heating treatment and x-ray detection chamber are especially for welding.

Vacuum system will prevent oil gas from going back to reactor and causing accident

Professional thermometer, pressure gauge and safety valve.

It is dangerous to burn exhaust gas (C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.

Scrap tyre pyrolysis equipment---Environmental protection Long service life

Well water dedusting system can avoid black smoke.

The exhaust gas will be recycled for heating reactor, no gas pollution

Every junction of the reactor is in good sealing situation with professional sealing material.

* Long service life

Material: Q245R/345R special steel plate, thickness 14-16mm

Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.

The service life of the reactor will be 5-6 years

* Energy saving

Well sealing for heating system, no gas leak and saving fuel.

The exhaust gas will be recycled for reactor heating.

Working process of the Scrap tyre pyrolysis equipment

1.Waste plastic refining flow: Plastic separation—automatic feed---catalytis cracking---oil-water separation---cooling liquid---crude oil----flammable gas recovery---flammable gas combustion----desufuration and dust removal

2.Waste tires refiningflow: Tire broken---automatic feed---catalytic cracking---oil-water separation---cooling liquid---carbon black emission---carbon black processing---crude oil---flammable gas recovery---fammable gas combustion---desulfuration removal

 

 

Profits analysis

 

The advantages of the Scrap tyre pyrolysis equipment

 

2.The process is "greener with high technology solutions“

 

 

3.The ability to reduce and eliminate deposal of scrap tires in landfills.

 

4.Helps to meet the country’s recycling philosophy and targets.

 

5.Reduces greenhouse gas production - helps meet Kyoto Protocol targets.

 

 

 

Scrap tyre pyrolysis equipment

	Items	Contents
1	Equipment type	XD-06	XD-08	XD-10
2	Raw material	tires/Plastic/rubber	tires/Plastic/rubbrt	tires/Plastic/rubber
3	Structural form	Horizontal rotation	Horizontal rotation	Horizontal rotation
4	24-hour Capacity	6 tons	8 tons	10 tons
5	Oil yield	2.7~3 tons	3.6~4 tons	4.5~5 tons
6	Operating pressure	Normal	Normal	Normal
7	Material of reactor	Q345R/Q245R steel boiler plate	Q345R/Q245R steel boiler plate	Q345R/Q245R steel boiler plate
8	Thickness of reactor	14mm/16mm	14mm/16mm	14mm/16mm
9	Rotate speed of reactor	0.8turn/minute	0.8turn/minute	0.8 turn/minute
10	Total power	20KW/H	20KW/H	20KW/H
11	Mode of cooling	Water cooling	Water cooling	Water cooling
12	Kind of transmission	Internal gear drive	Internal gear drive	Internal gear drive
13	Noise	≤85	≤85	≤85
14	Size of Reactor(D×L)	2000mm×6000mm	2200mm×6600mm	2600mm×6600mm
15	Working form	Intermittent operation	Intermittent operation	Intermittent operation
16	Delivery time	20days	20days	20days
17	Weight	18~22T	20~25T	25~30T

 

Working process of the Scrap tyre pyrolysis equipment

1.Waste plastic refining flow: Plastic separation—automatic feed---catalytis cracking---oil-water separation---cooling liquid---crude oil----flammable gas recovery---flammable gas combustion----desufuration and dust removal

2.Waste tires refiningflow: Tire broken---automatic feed---catalytic cracking---oil-water separation---cooling liquid---carbon black emission---carbon black processing---crude oil---flammable gas recovery---fammable gas combustion---desulfuration removal