Copper Rod Continuous Casting and Rolling Machine
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- Supplier: Sichuan 141 Machinery Factory
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Product Overview
Description
§ Equipment application
1.The copper rod continuous casting and rolling line can be equipped with different kinds of melting furnaces according to various raw materials (copper cathode or copper scrap of above 94% Cu content).
2.The copper rod continuous casting and rolling machine can produce ETP and FRHC with dia. 8mm.
3.The copper rod continuous casting and rolling machine is designed to produce φ8mm low oxygen and bright copper rods by means of continuous casting and rolling.
§ Equipment feature
1. Crystallizing wheel is in type of “H”, on every side of which there is an adjustable nozzle spraying water to ensure the crystal of the cast bar close and equal.
2. The copper rod continuous casting and rolling machine is with an unique rolling method combining 2-high mould with 3-high mould.
3. The copper rod continuous casting and rolling machine is with perfect outlook & lower noise and vibration.
4. The transmission system is in type of DC motor fully-digital speed adjusting.
5. High efficiency & quality of production, low dissipation energy.
§ Equipment composition
The copper rod continuous casting and rolling line is mainly made up by reverberatory furnace or tilting type furnace (when copper scraps above 94% are as the raw materials), shaft furnace and holding furnace are provided when copper cathode are used, 5-wheel casting machine, traction engine, scrolling shear, ingot picker, oil hydraulic shear, straightener and edge shaver, cast bar brushing machine, rolling mill, Rod cooling and surface treatment unit, take-up device electric control system,etc.
§ Technical Data
Melting furnace & Holding Furnace, copper cathode as raw material | Melting furnace type | Shaft furnace |
Capacity | 12t | |
Holding furnace type | Hydraulic tilting-type | |
Capacity | 12t | |
Melting furnace, copper scraps are used | Type | Reverberating furnace or tilting furnace |
Capacity | 20~100t | |
Casting Machine | Casting wheel dia | Φ1800mm |
Casting bar speed | 10.1~15.5m/min | |
Casting bar section | 2350mm² | |
Water consumption | 170m³/h | |
Motor for casting wheel | 5.5kW (AC inverter) | |
Motor for pinch roller | 15.5kW (AC inverter) | |
Automatic Shearer | Shearing length | ~700mm |
Motor | 15kW | |
Straightener & edge shaver | No. of straightening roller | 5 |
No. of shaving tools | 2 | |
Cast bar brushing machine | No. of brushing rollers | 1 |
Motor | 0.75kW | |
Continuous rolling mill | Type | 2-highhorizontal-vertical stand in rough rolling |
3-high stand in finished rolling | ||
Outlet rod dia. | Φ8mm | |
No. of rolling stand | 12(4+8) | |
Rollers dia. | Φ255mm | |
Finished rolling speed | 7~10m/s | |
Production capacity | 12~15t/h | |
Center height | 1902.5mm | |
Main motor | 450kW (DC) | |
Emulsion consumption | 100m³/h | |
Rod cooling and surface treatment unit | Max. coolant flow-rate | 90m³/h |
Coolant pump motor | 15kW | |
Water consumption | 60m³/h | |
Option 1: Rod orbital coiler | Pulling speed | 11m/s |
Pulling motor | 5.5kW (AC inverter) | |
Coiling size | Φ1400m | |
Laying head motor | 5.5kW (AC inverter) | |
Collecting basket | Φ1800×1500mm | |
Coiling weight | 3000~5000kg | |
Option 2: Hydraulic pressure rod coiler | Coiling method | Hydraulic pressure coiling |
Coiling weight | 4T (It can be displayed) | |
Coiling outside dia. | ø1500 mm- ø1800 mm | |
Coiling inside dia. | ø800 mm | |
Travelling roller table | Motor power 4KW | |
Main Motor power | 22KW |
Company Information
As a state-owned factory, established in 1956, Sichuan Coalfield Geological Bureau 141 Machinery Factory lies in Deyang City, Sichuan Province which is China's major technical equipment manufacturing base. The factory engages in manufacturing and exporting of electrical cable & power equipment.It is a state-owned enterprise integrating design, machining, manufacturing with installation and commissioning.
In China, we are a state-owned factory. We can assure that it is the best one. We have the advanced design concept and manufacture technology, our machine is stable and reliable, our aluminum and copper rod ccms have more than 70% market share in Chinese market. Our general engineer is the person who participatory designed the first line of aluminum rod continuous casting and rolling line in China.
Our Services
Covering an area of 20000 square meters, we now have more than 50 sets of large and medium-sized processing and manufacturing equipments. It has a well-trained design, marketing, managing, machinery processing and equipping team consists of 138 staff.
We can undertake manufacturing all kinds of complete equipments of Copper Rod Continuous Casting and Rolling Line Series, Copper Rod Cold Rolling Mill Series, Aluminum & Alloy RodContinuous Casting and Rolling Line Series, Aluminum Strip Continuous Casting and Rolling Line Series, Copper Rod Wire Drawing Machine Series, Aluminum & Alloy Rod Wire Drawing Machine Series, Aluminum Rod Rewinding Machine Series, Melting Furnace etc. As a result of high quality products and outstanding customer service, we have gained a global sales network reaching Pakistan, India, South Korea, Ukraine, Syria, etc.
The factory has passed the ISO9001:2008 Quality Management System and we adopt the ISO, IEC international standard, national standard, industry standard and enterprise standard to research, develop and manufacture product to ensure the satisfying products be produced perennially and steadily. We were certified by China Association for Quality Inspection as an honorary enterprise for Non-Complaints on Product Quality and Service, Satisfying Product for National Customers and Model High-Integrity Enterprise. Furthermore, the factory owns self-support export right.
We insist on the management idea of “being faithful person, doing credible work, first cooperation will become friends forever” , hold the spirit of “keeping forge ahead in passion, aiming at surpassing”, stick to the work style of “truth-seeking and pioneering”, warmly welcome all the friends coming from all over the world to develop and negotiate together.
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