MIM textile machine/machinery parts, textile machinery spare parts

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Product Overview

Description


MIM textile machine/machinery parts, textile machinery spare parts 



Product Description


 MS16064c_.jpgMS16065c_.jpg


MIM (Metal Injection Molding) combines the technologies of thermoplastic injection molding and powder metallurgy to produce complex-shaped, high density, high performance metal parts.



  1. Best applied to small parts (typically less than 100 grams)

  2. Offers lower cost solution

  3. Improved mechanical properties




Mainly MIM Materials:


 



















































Material System



Material composition



Typical applications



Low alloy steel



Fe-2Ni, Fe-8Ni



Automobile, Machinery, ect



Stainless steel



316L, 17-4PH, 420, 440C



Medical equipment, Clocks, ect



Carbide



WC-Co



Various tools, Watches, ect



Ceramic



Al 2O3, ZrO2, SiO2



IT electronics, Daily necessities



Heavy Alloys



W-Ni-Fe, W-Ni-Cu, W-Cu



Arms industry, communications



Titanium



Ti, Ti-6Al-4V



Medical and military structural parts



Magnetic Materials



Fe, NdFeB, SmCo5, Fe-Si



Magnetic properties of various components



Tool steel



CrMo4, M2



Tools





 


How MIM Works


The MIM process combines the design flexibility of plastic injection molding with the strength and integrity of wronght metals to offer cost effective solutions for highly complex part geometries.


The MIM process is typically explained as four unique processing steps (compounding, molding, debinding and sintering) to produce a final part that may or may not need final finishing operations


to web 2 process_ 


 


Comparison between MIM and Traditional Machining


 


to web 3 comparison 1b_


 


 


to web 3 comparison 1a_


Comparison between MIM and Other Processes


 



















































































Parameter



MIM



Conventional PM



Machining



Investment Casting



Density



98%



88%



100%



98%



Tensile Strength



High



Low



High



High



Elongation



High



Low



High



High



Hardness



High



Low



High



High



Min. Wall Thickness



0.5mm



1mm



0.5mm



2mm



Complexity



High



Low



High



Medium



Surface Finish



High



Medium



High



Medium



Production Volumes



High



High



Low



Medium



Range of Materials



High



High



High



Medium-High



Cost



Medium



Low



High



Medium



 


Applications


Tools, Medical treatment, Hardware, Electronic appliance, Automotive,


Consumer products, Spinning parts and so on.


to web 5 AU_to web 8 HW_to web 12 PT_to web 11 EP_to web 9 MS_to web 10 MD_to web 7 CS_


 


 





Packaging & Shipping


 


Provide OEM packaging


Track the logistics


Give feedback timely,    



  1. Packing method optimization 

  2. Transportation cost optimization

  3. Damage reduction

  4. Delivery: 30-40 days


to web 13 pack ship

 




Our Services


 



  • Provide flexible order process

  • Shipping method would be chosen on your demand.

  • We not only a MIM product manufacturer but also prefer to be your partner.

  • Our MIM technology will realize your products ideas.

  •  We provide one-stop customized services from concept to market.    Including design; Material; Molding; Assembly; Packing and Shipping


to web certificate_.jpg

 




Company Information


 to web 14_.jpg


 





FAQ


 


1. What is MIM technology?


MIM (Metal Injection Molding) is a manufacturing technology that combines the shape making complexity of Plastic Injection Molding with the material flexibility of Powder Metallurgy.


2. Is the metal melted during the molding process?
No, only the binders are melted allowing the powders to flow like a plastic material. Upon cooling the binders solidify giving the part strength for handling. The part must be subsequently sintered to high density to achieve the required mechanical properties.


3. How does MIM differ from the Traditional PM process?
Traditional PM uses high, uniaxially applied pressure to coarse metal powders in a die set to produce moderately complex components. Typically, no further densification is gained during the sintering process. Densities achieved by this method are typically in the range of 80-90% of theoretical which limit the physical properties that can be achieved for the given alloy. MIM products are not limited in shape complexity due to the flexibility of the injection molding process. The fine metal powders used - combine with higher sintering temperatures to allow MIM to achieve near full density in the final article. This allows MIM products to have similar properties as wrought materials. 


4. Does the part shrink during removal of binders?
No, 
the part will not change size in the debinding phase of the process. However, since sintering achieves near full density of the powders, the part will undergo a size change of up to 20%. 




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