95%, 99.9% Alcohol/ Ethanol production line making equipment plant made in china

Product Overview

Description

Alcohol equipment , Differential pressure,Fuel ethanol equipment, Dehydration alcohol ethanol equipment, Distillation columns

1.it is a turn key whole set equipment,simple equipment, less worker,less area,less cost.

2. can produce 1000L-1000000L 96%-99.9% alcohol(ethanol) per day.

3.can use Corn, wheat, cassava, molasses,rice,potato, date,beetroot ,sugar cane ect which contains starch or sugar material.

4. we can do the turn key system or section part.

5.Can improve and rebuild old alcohol(ethanol) production line .

 

You can choose single distill tower to save money, also can choose 5 distill column to get good quality alcohol/ethanol.

 

1. Company Information

 

FEICHENG JINTA MACHINERY CO., LTD.is the largest manufacturer of alcohol, fuel ethanol and DDGS high protein feed complete equipment in China.

Our company can design and manufactureclass-I, class-Ⅱ, class-Ⅲ pressure vessel.

Our company is capable to design, manufacture, install and adjust 3000t-500000t alcohol complete equipmentin the turnkey project .

 

2.Product Description:

 

Heat Exchanger

 

Pre-heater is a high-efficient heat exchanging equipment used in alcohol, solvent, food ferment, pharmaceutical,

petrochemical, refrigeration, organic chemistry, metallurgical industry, suitable for convection heat transfer of liquid to liquid,gas to gas, gas to liquid.

The heat exchangeris divided into tubular heat exchanger, spiral plate heat exchanger. And the tubular heat exchanger comprises condenser, Pre-heater, Re-boiler, Evaporator, drying machine. The spiral plate heat exchanger comprises non-dismountable and dismountable exchanger.

The heat exchanger is made of carbon steel and stainless steel.

 

 

Cloumn

 

Column is a kind of chemical equipment, which is uesd to make a close contact between gas and liquid, gas and solid, liquid and liquid, and to complete the process of heat transferring and mass transferring by catalyzing their interaction. Column is used in distillation, absorption, extraction etc..

Column can be divided into plate column and packing column by different structures. The commonly used types are as follows: bubble cap column, packing column, sieve-plate column, dual-flow column, float valve column, rotating disc column etc.

 

 

Pressure Vessel

 

Pressure vessel is a kind of airtight device which can bear pressure and contain gas and liquid. By pressure sustainability, pressure vessel can be divided into low-pressure vessel, mid-pressure vessel, high-pressure vessel; By medium, it can be divided into flammable vessel, non-flammable vessel, toxic vessel, non-toxic vessel, highly toxic vessel; By purpose in the process, pressure vessel can be divided into reaction vessel , heat-exchanging vessel, separation vessel, storage vessel. Our company can produce classⅠ, classⅡ class Ⅲ stainless steel pressure vessel.

 

 

3.New Technology Description:

 

Five-Column Three-Effect Distillation Process

 

 

Our company designs and manufactures latestFive-Column Three-Effect Distillation equipment.This new process is promoted on the basis of traditional five-column differential-pressure column and mainly used for super-fine alcohol production.

The key of this process is the heating methods,the steam heats one column directly and transfers theheat to other 4 columnsto achieve three-effect thermal coupling and energy-saving effects.

 In terms of electricityefficiency, it can save 50% electricity and avoid the repairing of circulating pumps and also extend the working life of there-boilers.

 

                      Energy Consumption & Quality Indicator Table for Super-fine Alcohol

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Double-Mash-Column Three-Effect Distillation Process

 

 

This process applies to the production of general-grade alcohol& fuel ethanol, and it was awarded Chinese national patent, it is the onlysuccessfulapplicationof double mash column & three-effect in the world,which produces general-grade alcohol.

This process is composed by mash column, rectification column and composite column. The composite column functions as mash column and rectification column.

The key of this process is the heating methods: the steam heats one column directly and transfers the heat to other 2 columns to achieve three-effect thermal coupling and energy-saving effects.

The advantage of this process is energy-saving;it saves over 40% steam

 

                 Energy Consumption & Quality Indicator Table for General-Grade Alcohol

 

No.	Item	Unit	Traditional Process	New Process
1	Electricity Consumption	kwh/t	15	20
2	Steam Consumption	t/t	2.3	1.4
3	Water Consumption	t/t	7	5
4	Colority	No.	9.5	8
5	Alcohol	%(v/v)	95.5	95.5
6	ulfuric Acid Test	No.	70	55
7	Aldehyde (as acetaldehyde)	mg/l	28	25
8	Methanol	mg/l	100	55
9	n-propyl alcohol	mg/l	75	35
10	Isobutanol+isoamylol	mg/l	27.5	26
11	Acid(as acetic acid)	mg/l	19	18
12	Ester (as acetic ether)	mg/l	22	20
13	Nonvolatile matter	mg/l	23	21
14	Heavy metal(as Pb)	mg/l	0.65	0.5
15	Cyanide(as HCN)	mg/l	3.7	3

 

 

 

 

4. Production Capability

 

1,Our company was established in the 1950s, designed and manufactured the first stainless steel distillation column in China.

2,Our company can produce 6 full sets of equipment (including crushing section, liquefying saccharification section, fermentation section, distillation section and DDGS section) in a month.

3,Among 16 production workshops,3 workshops are for mechanic manufacture, 5 workshops arefor manufacturing process, 8 workshops are for assembling & welding.

4,We own advanced machining equipment and product testing equipment.

 

5. Designed capability

 

1). We own Design License of Special Equipment D1 & D2 Class; Manufacture License of Special Equipment A2 Class; Design License of Special Equipment GC Class.

2).Our company achieves more than 20 patent certificates on distillation, DDGS, and other fields.

3). Our company owns ASME certification, ISO 9001 Quality System Certification, ISO 14001 Environmental Management System Certification & GB/T28001 Occupational Health and Safety Management System Certification

 

6. After-sales Service

 

1).Our company can provide a sophisticated product after-sale service and can ensure the implementation, maintenance and commission of projects.

2). We can reach the project site after receiving the user’s notification.

 

7. Client visit

8.Package & Transport

 

Our company can package the products according to enterprise export standard, and use container or bulk transport.

9.Contact Us