KD381 240 Индиго краска размеров комбинированная машина
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- Supplier: Wuxi Kangda Printing&dyeing Equipment Co. Ltd.
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Product Overview
Description
KD381-240 Indigo dyeing & sizing combined machine
- Item: KD381-240
- Type: AM machine head stock, using chamber to dry, Pigmented part is collective rotation and sizing section is transmitted by two-unit.
- Adapted variety range: 6S-32S Indigo dyeing of cotton and its blended fabric, dark blue, topping and a variety of colors sulfide staining bar of denim
- Process flow: warp creel → dyeing (pre-treatment, dyeing, washing) → drying → sizing→ drying → leasing → winding to weaver’s beam
- Working width (mm): 2400
- Speed(m/min): sizing: 2-45 dyeing: 2-35
- Winding diameter of weaver’s beam (mm): Ø100—Ø1016
- Max. length of weaver beam’s roller: 2800mm
- Drying cylinder quantity: for dyeing part: 10 pcs, for sizing part: 12 pcs
- The working width of drying cylinder: 1800mm (length of barrel body: 2000mm)
- Working width of sizing box: 1800mm
- Warper beam quantity: 16 pcs
- Containing warper beam diameter (mm): ø 1000
- Total power (KW): about 125KW (the host transmission: 78KW)
- Steam vapor pressure: 0.4MPa
- Compressed air pressure: 0.5MPa
- Shape size (L*W*H) (mm): 77650X4800X4300
The basic structure of the machine
- Warp creel (4 groups, can accommodate up to ø 1000mm warp beam 16 pcs).
- Dyeing and oxidation part (15 slots).
- Dyeing chamber (Ø 800mm drying cylinder 10 pcs).
- Yarn storage device (maximum reserves of 100 m).
- Sizing box (three dip the three press).
- Sizing chamber (Ø 800mm drying cylinder 12 pcs).
- Yarn tension parts.
- Dyeing part uses recycle part of the stainless steel pipes.
- Electrical controlling part
- Auxiliary equipment.
Steel frame technology parameter of each combo unit features:
1. warp beam creel:
1.1. use H-type double-layer beam creel, four warper beam for a group, between each group of creel, there is foot pedals for man to pass through. (plate uses thickness 6mm pattern plate).
1.2. the shaft diameter ø 1000mm, working width 1800mm can accommodate shaft number 16.
1.3. unwinding tension adopts pneumatic control, with manually adjustable air pressure, pressure brakes to stop, Boot release, delayed a few seconds later, it has automatic compression. Guide roller is ø 180mm
2. Dyeing section:
2.1 padder: boiled bowl, staining bowl, and washing bowl, total has 15 padders, upper and lower rollers’ diameter is ø 350mm, upper roller uses S=30 seamless steel pipe, outside is covered with single layer 30mm-thickness 70-Shore-A Buna-n rubber. Upper roller’s Max. pressure is 4 tons. Lower roller uses S=30 seamless steel pipe, outside cover with 3mm-thickness stainless steel plate, after processing, again for mill processing; and raises high-quality grease; used pneumatic synchronization pressurized, pneumatic cylinder and pneumatic components use Taiwan joint venture company products, Collective drive side roller uses cardan shaft connection.
2.3 Vulcanized bowl: 3 pcs
A. Configuration 3 pcs stainless steel vulcanizing bowl, bowl body uses 2.5mm stainless steel, two-side plug plate uses 5mm stainless steel plate, each one bowl has 7 supporting stainless steel guiding yarn roller, guiding yarn roller is installed like this type: upper has 3 rollers and lower has 4 rollers. Use high-quality graphite bearing, making guide roller running flexible. The guide yarn roller diameter is 150mm (roller body thickness is 2 mmx2mm). In the bottom, there are both directly and indirectly steam heating tube.
2.4 oxidizing frame
2.4.1Configuring 10 group oxidation frames. Near the beam creel, there is 9 groups, in the washing part, each group of frame is put like this: upper is 6 pcs, lower is 5 pcs, the ventilated length for each group is about 32m. The last group of frame, upper layer is 8 pcs, lower layer is 7 pcs, its ventilated length is about 42m.
2.5 Washing bowl
2.5.1Configuring 3 pcs stainless steel washing bowl, washing bowl is made of 2.5mm stainless steel, two-side plug plate uses 5mm stainless steel plate, each one bowl has 7 supporting stainless steel guiding yarn roller, guiding yarn roller is installed like this type: upper has 3 rollers and lower has 4 rollers. The bottom of washing bowl has direct steam heating pipes. Padders mouth spray device into yarn, enhancing the effectiveness of washing.
2.2 dyeing bowl
2.2.1 pre-processing (2 pcs): a boiling bowl used for Warp removes grease and dirt surface, to improve quality of dyeing. Configuration a stainless steel washing bowl, bowl body uses 2.5mm stainless steel, two-side plug plate uses 5mm stainless steel plate, each one bowl has 7 supporting stainless steel guiding yarn roller, guiding yarn roller is installed like this type: upper has 3 rollers and lower has 4 rollers. Use high-quality graphite bearing, making guide roller running flexible. The guide yarn roller diameter is 150mm (roller body thickness 2 mmx2mm); the bottom of boiled bowl and washing bowl all have directly steam heating tube.
2.3 Vulcanized bowl: 3 pcs
Configuration 3 pcs stainless steel vulcanizing bowl, bowl body uses 2.5mm stainless steel, two-side plug plate uses 5mm stainless steel plate, each one bowl has 7 supporting stainless steel guiding yarn roller, guiding yarn roller is installed like this type: upper has 3 rollers and lower has 4 rollers. Use high-quality graphite bearing, making guide roller running flexible. The guide yarn roller diameter is 150mm (roller body thickness is 2 mmx2mm). In the bottom, there are both directly and indirectly steam heating tube.
2.4 oxidizing frame
2.4.1Configuring 10 group oxidation frames. Near the beam creel, there is 9 groups, in the washing part, each group of frame is put like this: upper is 6 pcs, lower is 5 pcs, the ventilated length for each group is about 32m. The last group of frame, upper layer is 8 pcs, lower layer is 7 pcs, its ventilated length is about 42m.
2.5 Washing bowl
2.5.1Configuring 3 pcs stainless steel washing bowl, washing bowl is made of 2.5mm stainless steel, two-side plug plate uses 5mm stainless steel plate, each one bowl has 7 supporting stainless steel guiding yarn roller, guiding yarn roller is installed like this type: upper has 3 rollers and lower has 4 rollers. The bottom of washing bowl has direct steam heating pipes. Padders mouth spray device into yarn, enhancing the effectiveness of washing.
3, chamber for dyeing
3.1 Use ø 800mm flat plug stainless steel drying cylinder 10 pcs, using parallel structure, without hood. 5 pcs pre-drying cylinder, inside the chamber is 3 pcs guide rollers with sprayed on PTFE liner. The chamber use one water sprayer to exclude condensation water inside the chamber pipeline. General working pressure: 0.1MPa, maximum pressure does not over than 0.35MPa.
4. yarn storage device
4.1 storage device uses 20# channel steel frame, lower-layer guide rollers use overall lift, rack balance, with cast iron weight; storage capacity of 100 meters, the guide rollers used after processing seamless steel tube, chromed structure, diameter 150mm. Yarn under the storage shelves into the trough prior to the installation device.
4.2 storage device is equipped with limit switch, when touching it when the second limit switch, Bell issued a warning signal, indicating warp will find time for storage and automatic sizing slow-down. When touching the first trip switch, the sizing section will stop running. When it comes following a second stroke switch, Bell issued a warning signal, stored veil will be full, the operator should accelerate the pace of sizing manually (speed or reduce staining), when it comes the following limit switch as a first course, yarn dyeing section stop running.
5, sizing box
5.1 sizing box capacity (L): main box: 1500L, secondary box: 290L
5.2 sizing device: use three-dip & three-press synchronization pressurized form. Sizing roller surface is covered with stainless steel, roller core is olive type, package glue 63-65-Shore-A hardness. The bearings of sizing roller and squeezing roller use Japan NSK company products, remaining bearing use domestic brand; 2 pcs front squeezing roller is smooth glue roller, back squeezing roller is covered with micro hole glue roller, hardness is 68-Shore-A.
6. the sizing Chamber:
6.1 using 12 ø 800mm flat head stainless steel drying, cross-stack structure, 6 pcs pre-drying cylinder, inside the chamber is 3 pcs guide rollers with sprayed on PTFE liner. The chamber use one water sprayer to exclude condensation water inside the chamber pipeline. General working pressure: 0.1MPa, maximum pressure does not over than 0.35MPa.
7. the yarn separator and tension parts:
Install tension buffer set, Oita yarn stick (twisted) root (stainless steel pipe ø 50), yarn of rods 14 (stainless steel tube ø 38), small yarn sticks for 16 (ø 20 stainless steel), aluminium expansion Reed (Reed needle two pairs) (quantity is selected by the user)
8. head stock
8.1, using auto-am front (small wall-slab structure), and domestic and imported Shuttle, shuttle, rapier and air-jet loom.
8.2, the use of two elements drive, winding independent variable-frequency motor loom, constant tension winding control. Dragging rollers, drying room, VAT for collective drive; weaving winding diameter ø 100 – ø 1016mm.
8.3 maximum winding tension 5000N.
8.4 fall shaft, making, weaving on-axis machining, expansion Reed lifting, measuring roller pressure and tension setting tension roller action either by pneumatic control. Expansion Reed spoke, explosive collection, left, right, with geared motor direct drive.
8.5 double roller roller bottom pressure device, pneumatic pressure, maximum pressure is 3KN.
9. Electric control parts:
1, dyeing part: 45KW AC motors, frequency control.
2, sizing box: sizing box, drying cylinder, head stock dragging roller all use 11KW AC motors, frequency control.
3, converter based on Japan Yaskawa.
4, staining parts: front Vulcanized trough, trough the use of temperature control.
5, the use of PLC controlled touch screen setting and display process data such as winding tension.
6, size mixer, color pan, dye melting barrels are controlled by separate electric cabinet.
7 There is large screen to show speed, the head stock can show the speed and length of dyeing and sizing section.
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