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Introduction
Cement plant is necessary for cement production, mainly consist of a series of cement equipment apply for preparation of cement raw materials, clinker production, and finished cement production, such as cement mill, cement crusher, rotary kiln, cement roller press, cement dryer, clinker cooler, cement silo, and related cement plant equipment.
Henan ZK Corp provide the full range service including design, manufacturing, installation. We design and manufacture equipment for new type dry method cement production line, which the capacity varies from 100t/d to 3000t/d.
Advantages
1. High Efficiency
Cement production line adopts advanced technology and equipment to raise technical level and to ensure design indexes. New five-stage cyclone pre-heater system, high efficiency air girder grate cooler, multi-passage pulverized coal burner, Davison heat temperature fan, jet pulse dust collector, as well as chain-board elevator, chain conveyor adopted in this production line can ensure that the technology is advanced compared to other production lines with the same scale.
2. Energy Saving
Measures have been taken to save energy and reduce consumption. using chain-board elevator and air slides, reliability of the system is enhanced and conveying energy consumption is decreased.
3. Environmental Protection
Effective measures have been taken to guarantee strict environment protection standards. Different efficient dust collectors are set at all dust producing points according to different characteristics of waste gas.
4. High Degree of Automation
There is no manual operation in the process of mill running, which realizes the automatic control with long-term, stable, effective, makes milling process more stable, realizes fine work of production.
Technology
Mined limestone is delivered to the crusher for crushing by the belt conveyor, limestone after crushing ,clay, iron powder etc will be ground into powder by ball mill or vertical mill, and then transported by air delivery chute to raw meal homogenization silo for storing and further material mix. Raw meal shall get into the preheating decomposition system after homogenization where decomposition rate is about 95%, and raw meal is calcined into clinker in the rotary kiln, the formation of clinker. Clinker, gypsum and mixture is ground into qualified fineness cement in the cement mill. Powder classifier is adopted to adjust the fineness of cement, realizing energy saving production. Cement packing machine and automatic loading machine are used for bagged cement delivery, and cement bulk device for cement canning leaving factory.
Technical Parameter
Capacity | 300t/d | 700 t/d | 1000 t/d | 1500 t/d | |
Pre-heater | C1 | 2-Φ2500 | Φ3500 | Φ4800 | 2-Φ4000 |
C2 | Φ3600 | Φ4800 | Φ4800 | Φ5800 | |
C3 | Φ3600 | 2-Φ3700 | Φ5200 | Φ5800 | |
C4 | Φ3600 | Φ4800 | Φ5200 | Φ6200 | |
C5 | Φ3600 | Φ4800 | Φ5200 | Φ6200 | |
Pre-calciner | Specification | Φ2200 | Φ2800 | Φ4800 | Φ5200 |
Rotary kiln | Specification | Φ2.8×44m | Φ3×48m | Φ3.2×50m | Φ3.5×54m |
Capacity | 12.5t/h | 30t/h | 42t/h | 63t/h | |
Calcination temperature (℃) | 1450 | 1450 | 1450 | 1450 | |
Raw mill | Specification | Vertical roller mill Φ1700 | Dry mill Φ3.2×7+1.8m | Dry mill Φ3.5×10m | HRM2800 Vertical roller mill |
Capacity | 30t/h | 50t/h | 85t/h | 130~160t/h | |
Motor power | 400kW | 1000kW | 1250kW | 1250kW | |
Cement mill | Specification | Φ2.4×13m Open circuit | Φ3×11m Closed circuit | Φ3.2×11m Closed circuit | Φ4.2×13.5m Closed circuit |
Capacity | 22t/h | 42t/h | 64t/h | 95t/h | |
Motor power | 800kW | 1250kW | 1400kW | 3550kW |
HENAN ZHENGZHOU MINING MACHINERY CO.,LTD is built in 1956,is leading mining equipments manufacturing in the world, who has provided innovative technology and products for mine and energy of over 100 countries and district. It is appointed as the fixed equipment-providing factory by Chinese Ministry of Machine Building and HENAN Mechanical Electronic Bureau.
The production lines provided by us mainly include: Cement Production Line, Clinker Grinding Line,Lime Production Line,Magnesium Production Line,Gypsum production line,Leca Production Line,and Oil Proppant Production Line;
Main products include: Rotary Kiln, Vertical Kiln,Ball Mill,Vertical Mill,Granulator,Crusher,Burner,vertical preheater,Rotary drying,Rotary Cooling,Bucket Elevator,Dust Collectors,Conveyor,Vibrating Screen and other equipments relate to metallurgy, cement, lime, mineral processing, refractory, chemical industry.
(1) Assist clients to prepare for the first construction scheme;
(2) Install and debug the equipment;
(3) Train the first-line operators on site;
(4) Examine the equipment regularly;
(5) Take initiative to eliminate the troubles rapidly at site;
(6) Distribute the guarantee fittings door-to-door;
(7) Provide perfect service;
(8) Provide technical exchanging;
(9) Provide maintenance for big items.
Please tell me your demand information, so we can send you accurate quotation:
♥ What's the raw materials you want to process(such as limestone, granite, basalt)?
♥ What is capacity you want tons per hour? such as 3-10TPH, 15TPH, 80TPH.
♥ Your email address and contact information
Send Message or Chat Now for Detailed quotation !!!