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KD-OH150-400-600 High temperature overflow dyeing machine
Model | 150kg/ one tube | 400kg/double tubes | 600kg/double tubes | Remark |
Tube | 1 | 2 | 2, large size |
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Liquor ratio | 1:5 | 1:5 | 1:5 |
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Fabric content | 150kg | 400kg | 600kg |
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speed | 0—550m/min | 0—550m/min | 0—550m/min | Frequency converter to speed adjustment |
Power of main pump | 5.5kw | 11kw | 15kw | Frequency converter control |
Power of swing to unloading | 1.5kw | 3kw | 3kw |
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Dosing pump | 2.28kw | 3kw | 3kw |
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Fabric lifting power | 1.5kw | 3kw | 3kw |
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Recycle pump power | 3kw | 3kw | 3kw |
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Washing power | 0.37kw | 0.37kw | 0.37kw |
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Lapping power | 0.55kw | 0.75kw | 0.75kw |
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Outlet power | 0.55kw | 0.75kw | 1.1kw |
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Stir power | 0.55kw | 0.55kw | 0.55kw |
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Diameter of prepare tank | 500mm | 700mm | 750mm |
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Technical parameter
Main cylinder, and any area would contact with the dyeing liquid is made of SUS316L. main cylinder is consist of fabric lifting system,
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Adaptable fabric kind
Special spray nozzle structure, keep the fabric under loose and expanding condition. Specially solving dyeing problems like large density, folds and sensitive color.
Save energy and save time, equipped with any new technology
1. Vertical heat exchanger, high-efficient and nice pleasing, can drain condensate water and dyeing in time, shorten the consumption of heat conversion time and avoid scale formation, prolong service life of heat exchangers, reducing the time and energy.
2. Optimization of main pump inlet pipe, making suction less and less water.
3. U type fabric storage tank add crossing type swing to unloading, capacity can add 20% compared with same model dyeing cylinder, reducing the cost.
4. Special nozzles guiding tube washing function, reducing washing time and water consumption.
Pure cotton active dyeing agent, whole dyeing process needed time:
light color 250min
middle color 270min
dark color 390min
Environmental
Minimum working liquor ratio: 1:1.2 (not contain fabric with water) pure cotton active dye agent, whole process needed water consumption for each kg fabric:
light color: 27.2kg
middle color: 37.5kg
dark color: 47.4kg
Stable high reproducibility
Superior dyeing control system, equip with double balanced dosing system, balance pressure and balance fluid nozzle control, make the fabric dyeing effect has better even dyeing and reproducibility.
Ergonomic design of cylinder body
Lower the height of machine body and operation height, give up giant working table, easy operation. Special bottom design can efficiently reduce the water storage, reduce the liquor ratio.
Special main cylinder recycle system keeps the temperature difference and dosing evenness under the best condition.
Stable transverse circulation dosing system, evenly go through the nozzle when dosing, reducing the color problem which is caused by the dosing fluid not balance.
Main cylinder washing use rotate spray method, everywhere of cylinder is under washing range, making the cylinder washing more thoroughly.
Electric controlling system
1.Controlling system is consisted of main control box, pneumatic box, machine operation box. PLC can active control the cylinder parts, and make the maintenance easier.
2.Dyeing computer: Hang Kong EPC touch screen computer
3.Valve, superior valve from Baodi.
4.Frequency converter use China brand. PLC use Siemens, switch and button use China brand. Power supply use Taiwan Mingwei.
Technical parameter
Designed temperature: 140℃
Designed pressure: 3.6bar
Temperature up rate: 25℃-100℃, average about 5℃/min
100℃-130℃,average about 2.5℃/min(assume the dry saturated steam pressure 7bar)
Temperature down rate: 130℃-100℃,average about 3℃/min
100℃-80℃, average about 2℃/min (assume cold water is 3bar,25℃)
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