Waste Tyre Plastic Rubber Pyrolysis Plant Converting to Fuel Oil

Main parts and function of the pyrolysis plant:

1.Heating system

two heating rooms and indirect heating.

2.Cooling system

4 new design condensers to convert the oil gas into oil. 

3.Waste gas purifying system

its function is to remove the acids,bad smell and dust from the waste gas, so the gas will be more clean and environmental friendly. 

4.Smoke purifying system its function is to remove the acids,bad smell and dust from the smoke, so the smoke into the air will be clean and no pollution.

5.Carbon black discharging system

we adopt the whole sealed automatic discharging system to ensure no carbon black flying out,so the whole process there is no pollution at all.

Outstanding Features of XY-8 Tyre Pyrolysis Plant 

1. Full open door design: Speedy loading in and steel pulling out; Easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.

2. Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil, longer lifetime, and easy to clean.

3. National Patent Unique Smoke Scrubbers: More efficient removal of the acid gas and dust of the smoke by neutralization, purification and absorption, environmental friendly without pollution.

4. National Patent Carbon Black Discharging System: Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution, saving time.

5. Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.

6. Sync Gas Recycling System: Fully burned after recycling and utilization, saving fuel and preventing pollution.

7. Direct Heating System: Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.

8. National Patent, unique heat insulation shell; high efficiency temperature keeping, excellent energy-saving effect.

Feasibility Analysis for your reference:

Note: A. This analysis is made with capacity of 10Mt tyres per day per batch.

     B. Please modify relative prices according to your actual market conditions.

Pre-sales Service: 

The wide product range enables us to provide our customers with machines or complete processing plants.

Based on our customers’ request and budget, our experts make efficient, reliable solutions.

Following customers’ order we produce strictly, what’s more, before placing 

the order every customer has the chance to visit working machines or complete plant in the site. 

After-sales Service:

a. we have professional service staff who responsible for your plants beside our sales managers and technicians.

b. Engineers available to go overseas for plant installation.

c. Quality warranty period: one year for the main reactor of pyrolysis machines and lifetime maintenance for completing machines.

Certifications

1. How to deal with the waste gas?

The extra waste gas could not be emitted directly in the air, as it would get accumulated in the surroundings, and even a single spark can lead to blast. The waste gas is transferred back to the heating chamber to heat the reactor as fuel. During this period, the whole plant only cost little coal. It is hard to store this waste gas, because this gas is coming together with the tyre oil gas. The cost for storing this waste gas is more than the profit this waste gas can give. So usually this waste gas is burnt for heating the reactor.Waste tyre pyrolysis plant

2. Carbon black gets accumulated at its oil-out pipe. How it can be auto-shifted to the store?
In the reactor, there is weld spiral plate on inwall. When one batch finished, cool down the reactor for several hours. Open the carbon black slag door, let the reactor rotating in the opposite way, the carbon black will be transferred out automatically. Then you can dig a pool beside the carbon black door, the carbon black will drop into the poor, then you can use the spiral carbon black dregs machine to help.

3. They say that oil should be removed from the tank before running next batch. Then whether another oil tank is required so that we can produce continuously?
Yes, they are right, the oil shall be pumped out before running next batch. We provide the oil pump. For the oil tanks, we can’t provide very big one, because the containers don’t have enough space. The customer need to prepare one big oil tanks by himself. Waste tyre pyrolysis plant

4. What is the application of raw carbon black?
Usually, the carbon black is sold out directly as rough carbon black. Or the carbon black can be refined again, become good carbon black with a higher mesh.

5. What about the steel wire? How to remove it?
Steel removal is a big question, as it gets entangled in the reactor. Now, the steel is easy to be out. When the carbon black finish discharging there is only bunches waste steel inside the reactor. Then pull it out. You can use the steel wire hook in the auto feeder, it is very convenient.