Factory Design Save Energy Technology Mini Lime Kiln/Lime Manufacturing Plant
- Category: Cement Making Machinery >>>
- Supplier: Henan,Zhengzhou,Mining,Machinery,Co.,Ltd.
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Product Overview
Description
China Advanced Save Energy Mini Lime Kiln/Lime Manufacturing Plant
Product Description
Process Flow Chart of Quick Lime Production Line
Our Service and Solution
We can provide technological solutions and complete production equipment for quick lime (active lime) production line.
-Design capacity: 50-800TPD
-We have professional engineer team.
-We have mature experience, and project cases more than 100 till 2011.
-We use the new type, energy saving and environmental system, through which fuel consumption can be reduced by40%, output capacity increased 30%.
Production Process Description
1.Raw material feeding
Limestone in the plant yard will be carried by tractor shovel and fed to hopper, it will be discharged from hopper to vibrating feeder and sent to vibrating screen for screening through belt conveyor. The size ≥20mm will be sent to pre-heater by conveyor. And size less than 20mm will be carried away.
2.Calcination
Limestone in the pre-heater will be preheated by the hot air, then it will be discharged to rotary kiln through the chute that connects pre-heater and kiln, it will stay in the kiln for 1.5-2 hours for calcination, during the process, it will be calcinated with temperature around 1300 °C, after which comes limestone decomposition, release of CO2, then the formation of quick lime will be completed. And lime will be moved to vertical cooler for cooling.
3.Lime conveying
Lime will be discharged to a chain conveyor by vibrating feeders at the bottom of vertical cooler, it will be lifted to storage hopper by bucket elevator. lime in the storage hopper can be used for dispatch or transported to hydration workshop.
4.Dust filtering
There are two dust filtering systems, one is in the kiln inlet, dust will be filtered by bag filter then the clean gas will be released to air. The other is dust from lime storage hopper and feeding part of bucket elevator, dust will be filtered by bag filter then released to air.
Advantages of our Process
The successful application of environmental friendly& energy saving lime kiln with vertical preheater and cooler breaks the traditional lime production pattern. Significant reduction of fuel consumption leads to reduction of exhaust emission, which coupled with the application of pulse bag filter for exhaust purification, not only greatly lowers the energy consumption and production cost, but also standardizes the exhaust emission in the calcination process and contributes a lot to the basic improvement of the environmental condition.
Technical Parameter
| Capacity tpd | 200t/d | 225t/d | 250t/d | 300t/d | 400t/d | 500t/d | 600t/d | 800t/d | |
| Preheater | Shape | Hexagon | Hexagon | Octagon | Octagon | Octagon | Decagon | Dodecagon | Dodecagon |
| Qty. Of | 6 | 6 | 8 | 8 | 8 | 10 | 12 | 12 | |
| Qty. Of Hydraulic Pusher | 6 | 6 | 8 | 8 | 8 | 10 | 12 | 12 | |
| Preheating Capacity (t) | 600 | 600 | 800 | 800 | 800 | 1000 | 1600 | 1600 | |
| Rotary Kiln | Size | 2.8*42m | 3.0*50m | 3.2*50m | 3.3*55m | 3.6*55m | 3.8*58m | 4*60m | 4.3*56m |
| Slope | 3.50% | 3.50% | 3.50% | 3.50% | 3.50% | 3.50% | 3.50% | 3.50% | |
| Rotating Speed | 0.3-1.8 | 0.3-1.8 | 0.3-1.8 | 0.3-1.8 | 0.3-1.8 | 0.3-1.8 | 0.3-1.8 | 0.3-1.8 | |
| Calcination Temperature | 1350 | 1350 | 1350 | 1350 | 1350 | 1350 | 1350 | 1350 | |
| Cooler | Type | Vertical | Vertical | Vertical | Vertical | Vertical | Vertical | Vertical | Vertical |
| Qty Of Temperature Control Area | 3 | 3 | 3 | 3 | 3 | 3 | 3 | 3 | |
| Qty. Of | 4+1 | 4+1 | 4+1 | 4+1 | 4+1 | 4+1 | 4+1 | 4+1 | |
| Size(m) | 3.6*3.6 | 3.6*3.6 | 3.6*3.6 | 3.6*3.6 | 4.1*4.1 | 4.1*4.1 | 4.1*4.1 | 4.7*4.7 | |
| Output Temperature | ≤120 | ≤120 | ≤120 | ≤120 | ≤120 | ≤120 | ≤120 | ≤120 | |
| Product Thermal Loss(kcal/kg) | 5500 | 5400 | 5400 | 5400 | 5400 | 5400 | 5400 | 5000 | |
| Available Fuel | Coke oven gas, mixed gas, natural gas, coal powder, low heating value coal gas | ||||||||
Customer's Site
Our Services
1. Excellent installation team or installation service for you;
2. Provide you with operating and training services;
3. Help with the equipment commissioning and solve problems in trial operation;
4. Check before acceptance of single equipment or whole production line;
5. Service items including follow-up visit, customer satisfaction surveys and so on;
6. Timely provide you with necessary accessories after acceptance;
7. Provide you with warranty services of repair, replacement and refund if conditions are fulfilled;
8. Help you solve other problems.
2. Provide you with operating and training services;
3. Help with the equipment commissioning and solve problems in trial operation;
4. Check before acceptance of single equipment or whole production line;
5. Service items including follow-up visit, customer satisfaction surveys and so on;
6. Timely provide you with necessary accessories after acceptance;
7. Provide you with warranty services of repair, replacement and refund if conditions are fulfilled;
8. Help you solve other problems.
Packaging & Delivery
Technical Support & Installation
Tailored Design & Manufacture
Company Information
Henan Zhengzhou Mining Machinery Co., Ltd. was founded in 1956, area of 70000 square meters, plant construction area of 40000 square meters with six modern workshops, two heavy machinery workshops, one Municipal Technology Center and more than 260 sets of machining, assembling, welding and other equipments.
It is appointed as the fixed equipment-providing factory by Chinese Ministry of Machine Building and HENAN Mechanical Electronic Bureau.Henan Zhengzhou Mining Machinery Co., Ltd has become an integrated modern enterprise with scientific research, design, development, manufacturing, sales, installation, commissioning and training services.
The production lines provided by us mainly include: Magnesium Production Line, Cement Production Line, Clinker Grinding Line,Lime Production Line,Gypsum production line, Leca Production Line, and Oil Proppant Production Line;
Main products include: Rotary Kiln, Vertical Kiln,Ball Mill,Vertical Mill,Granulator,Crusher,Bucket Elevator,Converyor,Feeder,Dust Collector, Dryer,Cooler, Vertical Preheater, Vertical Cooler, and etc.
Over 60 Years Mining Equipment Manufacturing Experience
Customers from over 130 countries chose us
A Team of Professional Engineers & Considerate After-sales Service
Contact us
Send Message or Chat Now for Detailed quotation !!!
Tips: please tell me your material and capacity to become our quality clients which will have 2%-10% discount
♥ How many tons do you want to produce per day? like 50tpd,100tpd,200tpd
♥ What is your raw material to process?Limestone?
♥ What fuel do you use for calcination? Coal, oil or natural gas?
Can you tell me your email and WhatsApp? So that our manager can contact you and quote.
Now, please click the following contact to send us email !
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