Product Overview

Description

MAX-CFM Automatic Continuous Mattress PU Foam Machine

 

This Automatic Continuous Mattress PU Foam Machine is mainly used for producing polyurethane / flexible foam,which density is 9-50kgs/m3.

 

 

 

Benefits, features and functions of a  Maxfoam machine:

Operating platform

Functions

• Provides the operator with a correct position to operate the machine.

• Supports the Instrument Panel and the Mixer.

• Anti-skid surface.

Benefits

• Efficient working area for the operator.

• Provide easy access to the Trough.

•Easy access to all the controls and instruments.

• Enable bottom paper to be placed behind the platform.

Control Panel

Functions:

• Controls all process variables.

• Process variables are controlled using a computer friendly interface and the adjustments can be made using analog controllers, digital ones, or a combination of both.

• Start, stop, adjust.

Benefits

• Easy to adjust and monitor variables.

• Real-time information during foam production.

• Save and secure production environment.

Additive tanks

Functions

• Volume specially designed for daily production.

• Individual tanks for each chemcial.

• Stainless steel.

Benefits

• No leakage.

• Easy to clean.

• No influence on chemicals.

• Age resistant promoting longlife.

• Easy refilling.

Chemical metering

Functions

• Meters the chemicals to required quantity.

• Recirculation back to tank via pressure control.

• Pumps and transducers adapted to chemical output.

Benefits

• Accurate metering.

• Required pressure level per stream.

• Easy to calibrate.

•Long lifetime.

Mixer

Functions

• Mix all chemicals.

• Adjustment of mixer pressure.

• Mixer speed adjustment.

Benefits

• Control cell size.

• Create fewer "pinholes".

• Provide optimal mixing.

• Self cleaning.

• Volume designed to output.

Trough

Functions

• Distribution chemicals on to the fall-plate.

• Starting point of creaming.

• Volume designed to a wide range of outputs and formulations.

Benefits

• Fewer pinholes.

• No cleaning.

• Give better block porfile on higher blocks.

• Easy to use.

Fall-plate

Functions

• Support the bottom paper from trough to conveyor.

• Adjustable width and angle.

• Adapted to the rise profile.

Benefits

• Make a flat top block.

• Give better density distribution.

• Using gravity force when expanding foam.

• Eliminate friction between side paper and foam rise.

Conveyor

Functions

• Moves the foam at requested speed.

• Transports the foam slab.

• Motor,gear and transducer adjusting speed and keep constant speed when set.

Benefits

• Constant speed.

• Constant block height.

• Uniform foam structure.

Foaming tunnel

Functions

• Transports the foam.

• Supports the foam until it’s self supporting.

• Closed tunnel.

Benefits

• Stable block quality.

• Smooth block sides.

• No side skin.

• Excellent working environment.

Ventilation

Functions

• Remove gasses from the foaming tunnel.

• Environmental friendly.

Benefits

• Minimum gass in working area.

• Operated from the control panel.

• No disturbance of foam block surface.

Walkways

Functions

•Provides access to inspection windows on both sides of the foaming tunnel.

• Anti-skid surface.

Benefits

• Creates safe working area.
• Easy access to inspect foam production.

Inspection windows

Function
• All windows slid able.
• Windows in full length of the tunnel on both sides.

Benefits
• Enable inspection of foaming in all phases of process and to take foam samples.
• Access to; Side paper.
• Windows keep the tunnel closed for better ventilation.

Paper feed side and bottom

Function
• Supports the paper rolls during unwinding.
• Paper tension device.
• Adjustment to keep the paper in line.

Benefits
• Keeps the paper in line.
• Keeps the paper tight, flat and without wrinkles or folds.

Paper rewind Bottom-paper

Function
• Rewinds the paper used during foaming.
• Adjusts the tension of paper.
• Self locking / Reusable steel cores.

Benefits
• Ensures correct tension due to torque control of electric motors.
• Easy to remove rewinded paper during foam production.
• No cardboard cores needed.

Paper rewind side-paper

Function
• Rewinds the paper used during foam production.
• Adjusts the tension of paper.
• Self locking reusable steel cores.

Benefits
• Ensures correct tension due to torque control of electric motors.
• Easy to remove rewinded paper during foam production.
• No cardboard cores needed.

 

Main Technical Parameter

Material group	13 group
Foaming width	1.5~2.25m
Foaming height	≤1.25m
Foaming density	9~50kg/m3
Conveyor speed	≤2~8m/min
Max total output	250kgs/min
Foaming type	trough foaming
Oven length	15m
Falling plate	5steps total 5.35m