PVC Insulated Battery Terminal Boot Cap Rubber Covers
- Category: >>>
- Supplier: Zhejiang Zhongtian Electrical Jacket Co. Ltd.
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Product Overview
Description
Zhongtian Products Overview
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Product Description
PVC battery terminal protector for cars
Introduction
ZHONGTIAN manufactures a wide range of PVC battery terminal protector covers in both standard and custom sizes
These terminal covers slip over the battery cables and cover the battery terminals to prevent accidental shorting and connection corrosion, protecting your vehicle, electronics and electrical system (starter, alternator, etc.). They are ideal for many applications and vehicles including: Car, Truck, SUV's, Boat, Motorcycle, ATV, Scooter, Generators, Snowmobile, Commercial, Industrial, Stand-by Power, Agricultural, Military as well as many other battery and battery cable applications.
These are widely known for its various designs, rust proof, having high tensile strength and robust.
battery terminal protector Features
- Protects alternator and electrical system from shorts
- Reduces risk of battery explosion caused by accidental sparks
- Protects Cable, Terminal and Connectors from grease and debris
- High temperature PVC construction rated at 105°C
- Color coded for easy polarity identification
Product Property of battery terminal protector
| Item | Test Standard | Test Method | Test Result | |
| 1 | Appearance | Clean, Smooth, Transparent, No Bubble | Visual Inspection | Pass |
| 2 | Aging Test | 168Hrs@136℃ without aging | Aging Box | Pass |
| 3 | Insulation Resistance | DC 500V, Insulation Resistance R≥200MΩ | Insulation Tesistance Tester | Pass |
| 4 | Dielectric Withstand Voltage Test | AC 2500V/Min (5mA) No Breakdown | Dielectric Withstand Voltage Tester | Pass |
| 5 | Corrosion Resistance | Company standard: Q/HT-2004 | Corrosion Device | Pass |
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Dip moulding is an ideal process when a flexible moulding is required. Zhongtian tooling is generally turned copper or aluminium. The resultant mouldings have numerous applications ranging from gaiters to electrical insulation components, packaging and many other uses.
There are five steps in productions.
| Set 1 Preheating: The tooling is mounted on the dip moulding machine and preheated in an oven to a temperature of around 170℃. | |
| Set 2 Dipping: Once up to temperature the worker then moves the tooling to position over a tank of plasticized PVC. The hot tools are then lowered (dipped) into the material. The heat of the tool causes the material to accumulate on the tool surfaces exposed to the material. A combination of the tool temperature and the amount of time the tool is exposed to the raw material will dictate the wall thickness. Having been immersed for the appropriate period of time relating to the required wall thickness the tools are withdrawn from the material. | |
| Set 3 Heating: The tools with accumulated material are then returned to the oven for a short time to enable curing from the outside in. | |
| Set 4 Cooling: Once fully cured the tools and material are immersed in water in order to cool prior to the mouldings being removed. | |
| Set 5 Removal: Compressed air is used to remove the mouldings from the tools at which point they are ready for secondary operations or packing and dispatch. |
battery terminal protector Dimensions and Diagram
Packaging & Shipping
Internal plastic bag and external export carton. Special packaging can be customized.
Shipping can be made by courier , air or by sea.
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