Basically UF membrane modules come in plate and frame, spiral wound, and tubular configurations.
All configurations have been used successfully in different process applications. Each configuration is specially suited for some specific applications and there are many applications where more than one configuration is appropriate. For high purity water, spiral wound and capillary configurations are generally used. The configuration selected depends on the type and concerntration of colloidal material or emulsion.
Factors Affecting the Performance of Ultrafiltration.
Flow Across the Membrane surface.
The permeate rate increases with the flow velocity of the liquid across the membrane surface. Higher flow also means higher energy consumption and larger pumps. Increasing the flow velocity also reduces the fouling of the membrane surface. Generally, an optimum flow velocity is arrived at by a compromise between the pump horsepower and increase in permeate rate.
Operating Pressure.
Permeate rate is directly proportional to the applied pressure across the membrane surface. However, due to increased fouling and compaction, the operating pressures rarely exceed 100psig and are generally around 50psig. In some of the capillary-type ultrafiltration membrane modules the operating pressures are even lower due to the physical strength limitation imposed by the membrane module.
Flow Across the Membrane Surface.
Permeate rates increase with increasing temperature. However, temperature generally is not a controlled variable. It is important to know the effect of temperature on membrane flux in order to distinguish between a drop in permeate due to a drop in temperature and the effect of other parameters.
Membrane Materials
A variety of materials have used for commercial ultrafiltration membranes, but polysulfone and cellulose acetate are the most common. For high purity water applications the membrane module Materials must be compatible with chemicals such as hydrogen peroxide used in sanitizing the membranes on a periodic basis.