Custom Blister processing automotive plastic parts automotive interior trim thick sheet Blister vacuum Blister molding

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Product Overview

Description


Custom Blister processing automotive plastic parts automotive interior trim thick sheet Blister vacuum Blister molding


 


Company brief info: 


 


































































Business Type                   



Manufacturer                                                                                            



Processor Kind



OEM/ODM



Main Products



Vacuum Forming Products, Thick Vacuum Formed Products, Acrylic Products...



Main Procedures



Designing, Moulding, Silk-screen, Vacuum Forming, CNC Cutting, Scraping, Polishing, Spary Painting, Splicing, Packing...



Materials



 PMMA, ABS, PS, PP, APET, PVC, PET, PET-G, HIPS, etc.



Product Size



Customized. 


The max product size can be up to 3000*2000*800mm.



Thickness



The material thickness can reach 10mm.



Colors



All sorts of color as your require.



Application Fields



Packageing, Auto Parts, Surgical and Therapeutic Facility, Healthcare, Toy Accessories, Decorative Field, Catering Household Appliance, Tourism, Printing, Furniture Store and Supermarket Display, Medical Facility and other Machinery Accessories and Components etc.



Packing



 EPE, polyfoam, carton, or other required packing materials



MOQ



500 pieces, it's negotiable.



Delivery Time



 With 30 working days after sample confirmed.



Payment Terms



 T/T,L/C,Western Union,MoneyGram



Main Markets



North America, South America, Eastern Europe, Southeast Asia, Africa, Eastern Asia, Western Europe...



Main Customers



BYD,Coco-cola.Pepsi,NSE,Glen Dimplex,Terraboost,ect..



 


Unique advantages:   


 


1) High quality, reasonable price, nice appearance, high intensity, durable, eco-friendly, reusable,UV resistant, anti-aging, waterproof, abrasion and corrosion resistance


2) Quick and easy assembly


3) Discount based on the order quantity


4) Can provide mould


5) We can provide various kinds of plastic vacuum forming products


6) As a Professional supplier with rich experience in this field for more than 10 years


7) OEM accepted: According to design requirements


 


  Vacuum thermoforming plastic products Product Show:


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Vacuum Forming Machined process:


 










































1. Extruding plastic sheet:      



ABS, HIPS, PP, PE, PC, PMMA resin granules are extruded or co-extruded into thermoplastic sheet or plate that textured, smooth, gloss or matt, fire retardant and UV resisted



2. Vacuum forming:



After being heated, the plastic sheet is stretched onto or into a mould, and held against the mold by applying vacuum between the mould surface and the sheet to form designed shapes.



3. Cooling to keep shape:



Once formed the plastic need to cool before being released from the mould. To speed up the cooling cycle, fans are fitted and activated once the plastic part is formed.



4. Machine large products:



Our machine could be restructured to make larger plastic vacuum forming plastic products, with maximum dimensions of 3000*2000*800*10mm  (L*W*H*T)



 


5. Trimming edges:



Extra material is firstly trimmed before more accurate processing. Sawing is often used in the stages. Polishing is made additionally to smooth the edges. 



6. Drilling holes:



Drilling often follow the trimming. Other post forming processes include decoration, printing, strengthening, reinforcing and assembly.



7. CNC Processing:



For more accurate and faster speed vacuum forming plastic products processing, CNC is often used. The machine is computer programmed to select correct cutting tools and angle to suit each area.



8. Examination and checking:                



Before packaging, all our vacuum forming plastic products will be carefully checked in terms of dimensions, surface finish, strength, color requirements and so on.



9. Cleaning and Packaging



All vacuum forming plastic products are cleaned before packaging. Products are wrapped with plastic film to prevent scratches and cartoon boxes are used or other methods are applied as required.



 


  



Blister product


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Partial list of Industries Supported:


 


Automotive:
* Car - Internal cladding and trim, external body parts, under bonnet applications. Roof racks.
* Caravan Markets - Shower products for touring caravans, motor homes and holiday homes. Exterior caravan panels.
* Motorcycle - Huggers and body accessories
* Bus & Coach and Lorry - A full range of driver & passenger compartment trim solutions. Exterior trim and structural components.Under bonnet panels.
* Industrial Vehicles - Interior cab trim, exterior cab and body components, under bonnet applications.
* Trains - Internal cladding and trim, protective covers and guards for assembly.
* Go Karts - Bumpers, seats, engine covers, side pods
Aerospace - Internal Cab cladding, seat accessories and covers
Agriculture - Vehicle and machinery covers, guards, internal & external cladding and body components.
Conservatories
- Mainly Cappings and facias

Construction - Pouring moulds for concrete
Decorative - Internal ceiling roses and covings
Educational - Visual and interactive learning aids & games.
Electronics - Control panels and enclosures. ESD Carrier / Transit trays
Engineering - Carrier trays, protective covers and transit solutions
Industrial - Machine covers, panels and guards, protective transit solutions
Leisure - Camping accessories and storage
Lighting - Diffusers, end caps, shades and bespoke solutions
Manufacturing - A full range of bespoke packaging, handling and transit solutions
Maritime - Radar covers, control panels, internal trim & cladding and external parts
Ministry of Defence - Vehicle applications, specialised equipment storage and protection
Point Of Sale and Shop Display - Counter and self standing displays, body forms, bespoke perfume shelf organizers


 




 


 



Our Services


Understanding the Vacuum Forming Process:


 


Plastic Vacuum forming is where a flat sheet of extruded plastic is heated until pliable, it is then allowed to shape by applying a vacuum. Once the forming has been cooled and hardened once again, you are able then to trim the part to the desired profile. The limitations of vacuum forming are that undercuts are not normally possible and a degree of taper on any vertical face is usually warranted.


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Company Information


Dongguan besting ideal Industrial Co., Ltd. is a company engaged in vacuum blister, thick film blister, thick film Blister processing, thick plate blister, thick film Blister processing, acrylic blister, PC transparent thick plate blister, ABS thick film blister, Blister processing, nesting boat shell blister, TV shell, game machine shell, thick blister, blister tray, plastic card board, auto parts and large blister parts, It has a group of experienced technical talents with strong technical force, has the comprehensive ability from product R & D, drawing design, mold manufacturing, product processing and surface treatment, and can provide customers with thick plate Blister processing solutions. The company adheres to the enterprise tenet of pragmatic innovation, survival by quality and development by reputation, and wholeheartedly serves new and old customers at home and abroad. Willing to join hands with customers to create business opportunities and win the future! Warmly welcome friends from all walks of life to visit and patronize!


The company has 6 large blister machines, 1 double station thick film blister machine, 12 engraving machines (CNC), laser machines and other processing equipment, and the processing size can reach 3000 * 2000 * 700mm;


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Packaging & Shipping


Packing instructions:


1. Packaging according to customer requirements;


2, each product will be separated by PE or pearl cotton foam to avoid friction and scratch between products.


3. Use carton packaging; If the pallet is required to be transported, each pallet will be wound with PE film to increase the stability of the pallet;


4. If the product is special, we will add a wooden frame outside the carton to better protect the product;


 


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Shipping:


1. Bulk cargo shall be transported by sea or train, and samples shall be transported by air;


2. Port: Shenzhen or Guangzhou;


 


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FAQ


1. Due to the particularity of vacuum blister process, Blister products generally have uneven thickness and R-angle at the edge of the product. Customers need to have this understanding when adopting this process. The size and appearance of Blister products are not as fine as injection molded products, so please do not use the standard of injection molded products as the inspection standard of Blister products.


2. The customer must provide the factory with 3D drawings and PDF documents, so that the factory can accurately evaluate the products and quote in time.


3. The materials we use are ROHS environmental protection materials, and the general colors are white and black. If there are special color requirements, please specify. However, the minimum order quantity for special colors is generally 3 tons.


4. At the same time, please clarify whether the materials need flame retardant or anti-static, specific packaging requirements, and whether the quotation includes tax, ex factory price or FOB price.


The above items must be clear before placing an order. Thank you.




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