2017 PP melt blown meltblown spun filter cartridge making machine production line

Product Overview

Description

 2020 PP melt blown meltblown spun filter cartridge making machine production line

Product Description 

PP melt blown/meltblown/spun filter cartridge making machine/ production line is a machine that used to produce pp melt blown/meltbloen/spun filter cartridges, which is widely used in household water purifier and industrial wasted water pretreatment. PP Melt blown/meltblown/spun filter cartridge making machineadopts the melt blown techniques to the extruder

 

Working Principal of PP melt blown/meltblown/spun filter cartridge making machine/ production line

According to the air driven system, there are two different types, one is roots blower type and the other is air compressor type. The working principle of PP melt blown/meltblown/spun filter cartridge making machine/ production line are same as below:
Auto Feeder feeds 100% new drawing class polypropylene into Extruder. Then pp materials are melted in extruder. Roots Blower/Air Compressor&Air Tank  provide the air for Air Heater and then the heated air will blow the melted polypropylene from the Mold to Receiving machine,  Receiving machine rotates and forms into pp filter cartridges. Then formed pp melt blown filter cartridge arrived to Auto Cutter. Auto Cutter cuts them according to the required length according to your requirements.

 

 

Features of PP melt blown/meltblown/spun filter cartridge making machine/ production line

PP melt blown/meltblown/spun filter cartridge making machine/ production line realized the automatic production of PP melt blown/meltblown/spun filter cartridge, it can produce unlimited length of PP filter cartridge continuously so that greatly reduces the raw material consumption.

1, Low energy consumption

One air heater is only 10kw in total and when in production it only needs 6kw for running. Thus, reducing production costs.

2, High reliability for fiber quality

Temperature always stable while others temperature should be fluctuated about 10 degrees. The die orifice overall high accuracy, consistency no maintenance wear and improve the quality and uniformity of meltblown fibers, thereby improving product quality. While increasing the die life and life cycle, reducing die replacement operation time, reduce maintenance costs.

3, High quality structure of the machine

 Improve the structure of machine, using famous imported brand as spare parts, and improve the mold quality and design, materials of receiving rods and so on, in order to promise

the filter cartridge quality.

 

PP melt blown/meltblown/spun filter cartridge making machine/ production line includes
2 Extruders&2 Molds & 2 Auto feeders& 2Air Heater
1 Roots blower with inverter (or 1 air compressor& air tank)
1 Receiving Machine& Auto Center
1 Controller
1 Cleaning Machine for cleaning the mold

 

 

 

Optional machines for PP melt blown/meltblown/spun filter cartridge making machine/ production line

1 Logo machine:it is used to print company logo on pp met blown filter cartridge surface

1 Grooving machine:it is used to make big grooves on pp met blown filter cartridge surface

1 Crusher machine: It is used to crash the wasted material which is clean from production, then reuse the material

 

Differences between Roots Blower and Air compressor

Roots Blower type PP melt blown/meltblown/spun filter cartridge making machine/ production line	Air compressor and air tank type PP melt blown/meltblown/spun filter cartridge making machine/ production line
Could install variable frequency system	Could install variable frequency system
Itself could pre-heat the air to be 80~90 degree and to some extent it saves heating energy	Can NOT pre-heat the air
Maintenance fee is cheaper	Maintenance fee is costly
Air Displacement 6.32m³ /min; Air Pressure: 0.8kgf/cm² Thus, roots blower uses wind power to blow the liquid pp into pp fiber/silk and by control this to change the diameter of pp fiber; Another difference, we think using roots blower is more saving heating electricity fee, because the air from roots blower has already been 80~90℃before it enters into the air heater(normally it needs to arrive 230℃ and keep). That’s why it saves power in air heating.	Air Displacement 5.0m³ /min; Air Pressure: 0.8Mpa ≈ 8.15kgf/cm²(1Mpa=1000000Pa) Thus, and air compressor uses air pressure to blow the liquid pp into pp fiber/silk and by control this to change the diameter of pp fiber; Some customers think it is easier to control the air pressure of air compressor to change the diameter of pp fiber which is an important factor to affect pp filter micro. While in our experience both machines can make filter micro from 0.05micro to 100micro. But if you choose our air compressor type, our air heater for air compressor could arrive 230℃in only 10minutes and then temperature never change and very stable.

 

Parameter of PP melt blown/meltblown/spun filter cartridge making machine/ production line

Name	PP melt blown/meltblown/spun filter cartridge making machine/ production line
Mode	URB-2
Total Installed Power	30 KW
Actual Running Power	15-20 KW
Output	3800~4500pcs/day (refer to 10” filters)
Raw Material	100% New Polypropylene
Internal Diameter	28mm default (free to customize)
Outer Diameter	38~120mm (free to customize)
Length	5",10",20",30",...(free to customize)
Filter Precision	1-100 micron
Filter Surface	Smooth Surface (extra tool) Orange Peel Surface (extra tool) Line Surface(extra tool) Groove Surface (grooving machine) Dotted Surface (extra tool) Logo on Surface (carving machine)
Default Voltage	3 Phase 380V or; 1 Phase 220V If you need other voltage, extra $500 shall be charged.
Machine Weight	2.6-3.5T
Operation Area	50m2(L*W)*3m (H) or above
Container Size	8~10 wooden boxes and use 20’’ container

 

We are also a supplier wo can make without inner screw filter making machine . If you want to learn more information, kindly contact us for more details.

 

Certificates of PP melt blown/meltblown/spun filter cartridge making machine/ production line

 

 

Related production lines

PP string wound filter making machine    

CTO active carbon filter making machine

 

1. Welcome to stay in our factory for a long-term training 7~14days until you master all the skills.
2. We provide an installing and training service to your factory in 7~14days until you master all the skills and you should take care of the plane ticket, hotel and living cost during this time.

 

After-sale Services
1 year warranty. We provide new parts (except easy-wear parts) free of charge without human factor. Our engineers with their 30-year experience in filter making industry are always available to help give a comprehensive answer

 

Wuxi ANGE Environmental Technology Company Limited is a direct manufacturer with high design ability for advanced techniques. We are specialized in fully automatic PP melt blown/meltblown/spun filter cartridge making machine. PP string wound filter making machine, CTO active carbon block filter cartridge making machine and PP melt blown nonwoven fabric making machine with 20 years’ experience in filter making factory. We attach much importance to the filter quality and the cost for clients, as well as unlimited long-term technical guide by email or Skype. It is great honor for usthat clients would pay a visit to our factory.