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PCD BLANKS FOR CUTTING TOOLS


PCD Full-Round Blanks | ||||||
| D/mm | Size (AxD) | T/mm | t/mm | Grain size | |
58 | 360 R x55 | 1.6/2.0/3.2 | 0.5-0.8 | 2μ | ||
50 | 360 R x50 | 5μ | ||||
45 | 360 R x45 | 10μ | ||||
Tolerances: | 40 | 360 R x40 | 20μ | |||
D = +/- 0.1mm | 32 | 360 R x32 | 25μ | |||
T = +/- 0.05mm | 18 | 360 R x18 | 2+25μ | |||
Surface condition: Polished with Mirror-like diamond surface | 13 | 360 R x13 | ||||
8 | 360 R x8 | |||||
6 | 360 R x6 | |||||
Different shape of PCD blanks / tips | ||||||
| | | We can make any shapes and sizes as per client's needs. Tolerance, surface condition,Grain sizes are offered as same as above. | |||
PCD Cutting Tool Blanks Application Recommendation: | ||||||
Grades | Characters | Applications | Advantages | |||
W2-W5 fine grain | 1.Average grain size:2-5μm | Aluminum, Brass/Copper, Precious metals, Wood composites, Plastic | Excellent surface finish | |||
2.High diamond content over90% | ||||||
3.Laser cutting/ wire EDM cutting | ||||||
W10 medium grain | 1.Average grain size:10μm | <14% Si/Al alloys, Copper alloys, Graphite and graphite composites, Green ceramics and carbides | Excellent resistance, good surface finish | |||
2.High diamond content over90% | ||||||
3.Laser cutting/ wire EDM cutting | ||||||
W20-W25 coarse grain | 1.Average grain size:20-25μm | >14% Si/Al alloys, metal matrix composites, Bi-metals(aluminum/cast iron),sintered ceramics and carbides | Long life, extremely high wear resistance | |||
2.High diamond contentover90% | ||||||
3.Laser cutting/ wire EDM cutting | ||||||
Application:
The PCD blank is used in many different fields including aviation, the car industry, electronics,and the wood and stone industry. It applies to varous materials such as nonferrous metal, tungsten carbide, ceramic, nonmetal and composite material.
Materials recommended for cutting with PCD:
Epoxy resins
Gold and silver
Ceramics, unfired
Plastics and rubber
Carbon and graphite
Graphite composites
Fiberglass composites
Chipboard and fibreboard
Zinc and magnesium alloys
Aluminum and aluminum alloys
Copper, brass and bronze alloys
Tungsten carbide, presintered and sintered

PCD Laser Cutting Technology

Cut pieces

Ultrasonic scanning technology give us clear image of the exact profile of the pcd layer, so that we can select out the standard pcd blanks as per clients specific requirement.





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