30 500t/d Copper Ore Processing Plant With Flotation Separating Process

The copper ore processing techniques depend on the nature of the ore. If the ore is primarily sulfide copper minerals (such as chalcopyrite), the ore is crushed and ground to liberate the valuable minerals from the waste ('gangue') minerals. It is then concentrated using mineral flotation process.

Procedure of  copper oreprocessing plant with flotation separation process:

1→  The ore is first sent to the jaw crusher for primary crushing. Then the ore with a proper size for secondary crushing will be sent into the ball mill for fine crushing and grinding.

2→ The ore powder discharged from the ball mill will be sent to the next procedure: classifying. Because of the different sedimentation rate due to the varied specific gravity, spiral classifier can clean and group the ore mixture.

3→ The cleaned and grouped mixture is sent to magnetic separator, due to the different susceptibility, magnetic substance can be separated from the mixture under magnetic and mechanical force.

4→ Then the mixture is sent to flotation machine. According to the features of different ores, we can add different additive into the mixture to separate the ore which we want from the mixture.

5→ After the separation from the mixture, the ore we want always contains a lot of water, then we need a thickener to have it concentrated and then dried by a drier, eventually we can get dry ore concentrate powder

The benefits derived from the adoption of copper ore processing plant with  flotation methods include:

1.Increased recoveries of copper;

2.simplification of the milling process with resultant decrease in the number of stages of treatment and the number of machines required;

3.production of higher-grade concentrates by the elimination of insoluble and pyrite which had formerly been included in the concentrates produced by gravity methods;

production of concentrates other than copper concentrates from plants essentially copper plants

4.decreased first cost of concentrating plants per ton of daily capacity and decreased operating and repair costs per ton of ore treated;

decreased costs of milling and mining operations and improved metallurgical results, 5.permitting lower-grade copper ores to be mined and treated and thereby increasing the available ore reserves of many properties;

6.general adoption of flotation process, influencing the development of the reverberatory furnace, which generally has replaced the blast furnace in smelting operations, with resultant benefits in the cost of copper smelting.

Successfully case :

2000t/d copper lead zinc beneficiation production line 

· 4 sets of 2700*3600 ball mills

· 4 sets of FG2400 spiral classifies

· SF-8 flotation machine

· PE900X1200 jaw crusher

The copper ore processing equipement  will start delivery in 30 days after payment. It will be packed in the export standard container, its main motor and spare parts will be put in the water-proof and sealed wooden case.

We promise that the copper ore processing equipment  will be shipped to you timely and safely.

Hengxing equipment  can provide turkey service for customers, such as engineering consultation, engineering design, equipment manufacturing, packing & transportation, installation & commissioning personnel training etc.

About Spare Parts

Hengxing equipment will be dedicated to provide our customers with genuine spare parts with high quality. With our technological advice, the life cycle of your machine can be prolonged and sustained significantly with high effectiveness.

About Training

Hengxing equipemnt could offer excellent facilities and comfortable environment and training services to different customers. The training should include product training, safety training, operation training, maintenance know-how, technical know-how training, and regulations training, etc. All of the training is customized to fulfill every customer’s expectations. Training programs can be conducted in our workshop, or at customer’s site.

About Installation and Commissioning

Hengxing equipment  are able to guide the overall installation of whole set production line, including crushing production line and cement equipment production line, etc., which will allow you to start the normal operation of equipment immediately. After installation,we will make inspection of the whole machine commissioning and operation condition and provide you testing data report of installation.

Zhengzhou HengxingHeavy  Equipment  Co.,Ltd is a professional manufacturer of mining, crushing, screening and drying equipments, with a long-term supply of ore dressing and gravel aggregate industries with crushers, vibrating screens, washing equipments and belt conveyors, drying equipment,rotary kiln,AAC equipement ,etc.  we persist in providing highly customized solutions according to different requirements, including single machines, and complete production lines.  While expanding domestic market percentage constantly, our  products are being exported to Europe, Africa, Central Asia, Southeast Asia, South America, North America, Australia and so on, more than 20 countries and regions totally.

What we offer?

We are developing heavy industrial machines and allowing mining companies to implement efficient and more effective ways of mining through our goods. We have variety of products available for sale. These products include Stone Crushers, Jaw Crushers, Cone Crushers, Hammer Crushers, and Sand making Machines, Sand Washing machines, Rod Mills, ball mill,, Ore Dressing Machines,rotary dryer,rotary kiln,coal briquette machine . Development of these machines had never been an easy task. Sand making equipments are offered by Hengxing Equipment with very nominal prices. The research facility of our industry enables our engineers to serve international market with new theories and develop a perfect solution for the mining world. Our Products have a great demand in all over the world.

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In order to find the suitable machine for your copper ore processing plant , please kindly inform us the following information:

1.What's the max input size of the copper ore ?

2.What's the production capacity per hour ?

3.what type of the raw ore ?

4.what is the copper grade will be improved ?

For more information about our products or quotation. Contract us and any enquiry is welcome at any time.

Contact us :

Sara
Mobile phone : (whatsapp number): 0086137 8347 1727
Skype: sarapang6
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Company Website: www.chinamineine.com
Email: sales006*zzhxmachine.com