High alumina ceramic foam filter plate 305mm*305mm*50mm for aluminum ingot and billet casting

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Product Overview

Description



Product Description


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Alumina ceramic foam filter is a new type of low density, high porosity and with three dimensional network skeleton structure of the filter. And widely used in aluminum process industry for molten aluminum filtering, so as to improve aluminum quality.
Alumina ceramic foam filter can effectively removes non-metal solid mixture from aluminium and aluminium alloy fusant, reduce trapped gas and provide laminar flow and then the filtered metal is significantly cleaner. Cleaner metal results in higher-quality castings, less scrap, and fewer inclusion defects, to improve the quality of aluminum alloy and other non-ferrous alloy casting, all of which contribute to reduce casting cost, its maximum service temperature 1200°C.
Alumina ceramic foam filter has the advantages of high porosity, high mechanical strength, stable chemical property, strong corrosion-resistant, high adsorption rate, excellent filtering functions and thermal shock resistance. It is mainly used for purification process of aluminum, aluminum alloy, and other nonferrous alloy production, can also be used as gas-solid, liquid-solid separation medium, catalyst carrier, burner and sound-absorbing and environmental protection fields.
Alumina ceramic foam filter is equipped with a gasket on the edges; the gasket assures the proper and tight position of the filter within the filter box. There are different types of gasket available, e.g. ceramic fiber gasket etc., also can provide alumina ceramic foam filter without gasket. These types of filters have been favored by customers from Europe and the United States for years.


 


Alumina CFF Features
1. Superior dimensional tolerances.
2. Stable chemical property.
3. Excellent filtration efficiency.
4. Excellent mechanical strength.
5. Resistant to corrosion and thermal shock resistance.
6. Beveled edges and compressible gasket.





Product Application


Alumina ceramic foam filter is mainly applied to the aluminum and aluminum alloys fusant filter equipment of continuous casting, half-continuous casting, gravity casting, and low pressure casting, also applied to other non-ferrous metal precision casting, gas-solid and liquid-solid separation medium, high temperature gas filter, chemical filling, sound absorbing material and catalysis carrier etc.





Technical Data























































































Items



Alumina Ceramic Foam Filter



Material



Alumina



Chemical Composition



Al2O3



≥80%



SiC



≤5 %



Other



≤15%



Color



White



Bulk Density



0.35-0.55g/cm3



Bending Strength



0.6Mpa



Compressive Strength



≥0.8Mpa



Thermal Coefficient (W/m·K)



0.20



Thermal Shrinkage Rate



<0.3%



Max Working Temperature



≤1200°C



Porosity



80-90%



Thermal Shock Resistance(1100-20°C)



>6 times



Aperture (Pores Per Inch)



10-60PPI



Application



Non-ferrous, aluminium and its alloys casting



Available Sizes



Length/Width



40-584mm


(1.5″-23″)



Diameter



40-584mm


(1.5″-23″)



Thickness



50.8mm


(≤2″)



Customized sizes and shapes (round, square or irregular shape) are available



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Available Size


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0.1797 s.