Product Overview

Description

Forged Shaft, Shaft Forging, Forging Steel Shaft

Detailed Description:
1) Product Name: Forged Shaft, Shaft Forging
2) Material: 4130, 4140, 4317, 4142, 4340, UNS440, 34CrNi3Mo, 25Cr2Ni4MoV, 18CrNiMo5, 30CrMo, 9Cr2Mo, 9Cr2W, 9Cr3Mo, 60CrMoV etc.
3) Max weight: 60ton.
4) MOQ: 20ton.
5) FOB Port: Shanghai Port, China.
6) Delivery Time: 60ton in 30 days.
7) Delivery Condition: Rough Machined, Heat Treated, Fine Machined + EN10204: 3.1B
8) Payment: 30% T/T in advance, Balanced C.A.D.; or 100% L/C.

***

Mill Frequently Used Steel Materials:
1) Wind Power Shaft: 42CrMo4V, 34CrNiMo6; Wind Power Flange: S355NL, C22, 16Mn, 20Mn, 42CrMo, F304.
2) Forged Pipe Fittings: SA106 CL B, SA106 CL C, WB36, 12Cr1MoV, SA335 P11, P12, P22, P91, SA182 Gr.F1, Gr.F5, Gr.F11 CL2, Gr.F12 CL2, Gr.F22 CL3, SA350 Gr.LF1, Gr.LF2, Gr.LF3.
3) Pressure Vessel Forgings: SA105, SA350 LF2, 16Mn, 20MnMo, 15MnMo, 12Cr2Mo1, 14Cr1Mo, F304, F316, 17-4PH.
4) Shaft Related Forgings: 25CrMo4, 42CrMo4, 40CrNiMo, 34CrNi3Mo, 25Cr2Ni4MoV, 18CrNiMo5, 30CrMo, 4130, 4140.
5) Gear Related Forgings: 35CrMo, 34CrMo4, 4137, 42CrMo, 4140, SCM440, 20CrMnMo, 40CrNiMo, 20CrNi2Mo, 20Cr2Ni4A, 34CrNi3Mo.
6) Copper Forgings: C10100, C10200, C10300, C10700, C12000, C12200.

 

Forging & Heat Treatment Equipment List

 

Name & Description	Forging Handling Capacities	Quantity
6000 Tons Free Forging Press	Max. Single Forging in 45 Tons	1
5000mm Diameter Rolling Forging Machine	Max. Single Forging in 16 Tons	1
800 Tons Free Forging Press	Max. Single Forging in 7.5 Tons	1
60 Tons Forging Handling Operator	Max. Single Forging in 45 Tons	1
10 Tons Forging Handling Operator	Max. Single Forging in 7.5 Tons	1
80 Tons Crane	Max. Single Ingot in 80 Tons	1
60/30 Tons Crane	Max. Single Ingot in 60 Tons	1
30/10 Tons Crane	30/10 Tons	5
Trolley Heat Furnace	5000*1500*1200 mm	3
Trolley Heat Furnace	8000*2000*1600 mm	3
Trolley Heat Furnace	6500*1500*1200 mm	4
Vertical Heat Furnac	Ø2500*10000 mm	2
Total Forging Equipment Quantity		24

 

Forging Production Flow

1. 
   

   Enquiry With Drawing In Details

   
   


2. 
   

   Confirm Steel Material, Chemical Compositions, Mechanical Properties, Tolerances

   
   


3. 
   

   Confirm Payment Terms, Order Materials or Check Material in Stock

   
   


4. 
   

   Check Material Chemical Compositions, Material Weight, Dimensions

   
   


5. 
   

   Cut Materials, Record Weight, Pre-Heating For Forging

   
   


6. 
   

   Forging Ratios, Heat Treatment After Forging, Dimension Check

   
   


7. 
   

   Rough Machining, UT Test, Heat Treatment

   
   


8. 
   

   Fine Machining, UT & PT Test, Dimensions Inspection, Mechanical Properties Test

   
   


9. 
   

   Customer Inspection at Site, Packing, Delivery Arrangement

   
   


10. 
    

    Balance Payment Confirmation, Dispatch Forgings or Castings

    
    


11. 
    

    Bill of Loading Confirmation, MTC Dispatch, Customs Clearances