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precision grouting of machinery and equipment base plates
Introduction:
BiaoYuan superfine cement material is made of high-strength ultra-fine cement , bulking agents , slag and other additives, special equipment and refined a new generation of ultra-fine inorganic rigid grout material.
Feature:
A:Non-toxic, tasteless, non-polluting groundwater and the environment , is environmentally friendly filling material.
B:The slurry no shrinkage upon curing phenomenon , high stone strength, durability , aging, good barrier properties .
C:The slurry flow is good , than the material of the surface area of ??800 square meters / kg , the average particle diameter of 5μm or less, so its high stability and can be irrigated .
D:The slurry setting time : according to the project needs to be adjusted.
E:The slurry construction process is simple , easy to operate , can be large-scale use .
Application:
1):Hydraulic Engineering Foundation and the dam body filling cracks ;
2):Pouring underground water curtain , cut off water penetration , the overall impermeability plugging ;
3):Strengthening and improving the mechanical strength of soft soil and rock , concrete structure repair and restore its integrity ;
4):Correct cracking dams and high-rise buildings due to instability caused by uneven ground subsidence caused by inclination ;
5):Roads, bridges, airport runways and other ground subsidence complement pulp reinforcement ;
6):Various underground buildings pretreatment before excavation and drilling in complex geological formations drilled hole in the solid wall of protection , only plugging Bay and other projects ;
7):Quicksand layer of sand fixation and mucky soil consolidation of complex formation .
Program | A Standard type | B Early-strength type | |
Fluidity(mm) | initial value | ≥380 | ≥380 |
30min retention value | ≥340 | / | |
Flow cone method | initial value | 14~22 | / |
30min retention value | ≤30 | ||
Compressive Strength(MPA) 40×40×160(mm) Specimen | 2h | / | ≥15 |
1d | ≥20 | ≥20 | |
3d | ≥40 | ≥40 | |
28d | ≥60 | ≥60 | |
Vertical expansion Rate (%) | 3h | 0.1~3.5 | |
Difference between 24h and 3h expansion | 0.02~0.5 | ||
Exudation rate (%) | 0 | ||
Chloride ion content (%) | ≤0.06 | / | |
No rust on the reinforcement of the steel bar | NO | ||
Material dosage( kg/m3) | 1800 | ||
Operation Time(min) | 45 | 20 | |
Lowest construction temperature( ℃) | 5 | -15 |
Construction Technology:
A:For interstitial spaces of different sizes . Different soil geological environment, different grout conditions, different strength parameters required to determine the appropriate water-cement ratio ( water-cement ratio of the slurry usually calling range is 0.5 to 4.0 ) , stirring with an electric mixer until homogeneous . The slurry was then poured into a bucket of grouting .
B:The delivery nozzle portion grouting machine and fixed in advance on the basis of fixed docking packers , grouting machine is turned on the power , open the valve grouting . And grouting pressure control within a certain range ( typically within the range of 0.1 ~ 0.5MPa Different basic conditions , different water-cement ratio , the required injection pressure is different. Grouting pressure is too large, it may form split injection pulp , can not even penetrate . filling pressure is too small , it can not penetrate to the tiny space ) .
C:Upon completion of filling grout holes closed .
D:When the grout area is large , it can be segmented grouting.
Notice:
A:Ultrafine grout must (1500rpm) was stirred for at least 5 minutes using a high speed stirrer , during the grouting process , but also stirred with a low speed stirrer to prevent sedimentation .
B:Fine cement grout is a cement base grouting material , during use , to wear gloves and eye protection , dust masks , wearing overalls , to prevent burn eyes and skin . If less splashed into the eyes , rinse immediately with plenty of water , and consult a physician ; if accidentally swallowed, immediately drink plenty of water , and consult a physician .
Maintenance:
When the grout surface hard enough to achieve a state immediately after the final setting of the exposed grout is recommended to use wet sacks , plastic film or curing agent .
Maintenance time at least above 3~7 days, to high temperature, severely cold, under gale poor weather condition, suitable suitable extension maintenance time.
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