Atmospheric Plasma Coating Machine

Share on (60593259494):


Price:

Quantity:


Product Overview

Description



Application


HY0260 Atmospheric plasma coating system is one kind of surface hardening and surface modification technology. It can make the substrate surface with wear resistance, corrosion resistance, high temperature oxidation, electrical insulation, heat insulation, radiation, wear and sealing performance.


 


It usually consists of seven parts: Plasma power supply, plasma control cabinet, powder feeder, water and electricity mixed cabinet, plasma coating gun, heat exchanger/cooling system, plasma water cables.


 





Principle


Plasma coating technology is using a plasma arc driven by a direct current as a heat source, make the ceramic, alloy, metal and other materials are heated to the molten or semi-molten state, and jet/spray to the surface of the preconditioned workpiece to form a strong attached solid surface layer.




Specification


1. Plasma inverter power supply:


     Provide DC power for the plasma coating gun, Using IGBT modules, intelligent module control, soft-starting arc, small size, high efficiency, low power consumption, good heat dissipation can work continuously low failure rate is the best plasma power supply. 


 






















































Item



Parameter



Input voltage



2P AC220V 50Hz



Input power



500W



Control type



Siemens PLC + relay



Main gas type and pressure



Nitrogen, argon (0.6-0.8MPa)



Secondary gas type and pressure



Hydrogen (0.4MPa)



Nitrogen pressure



0.6MPa



Gas use



Argon, argon + hydrogen nitrogen, nitrogen + hydrogen


 



MFC Repeatability



± 0.2% F.S



MFC Accuracy



± 1% F.S



Output voltage accuracy



± 0.5V



Output current accuracy



± 0.5A




2. Control cabinet:


     It can automatically control the spraying process, ignition, soft-start, soft-off; voltage and current adjustable when work; and with water temperature, voltage, water pressure automatic protection function; for water, electricity, gas, powder Regulation and control. It can monitor the entire system, the user can directly understand the system from the control cabinet when the system parameters, such as voltage and current size can be read directly, when the system of electricity and gas have the same requirements, the system will Automatic alarm to remind the user to do the appropriate adjustment. The temperature of the plasma arc is adjusted by adjusting the current and voltage on the panel. Users can also control the main gas through the control panel, the second gas to control the gas flow and gas ratio to change the length of the plasma arc and the flame velocity of the final powder particles to change the speed to ensure the accuracy of repeated experiments, the other control cabinet (Power users can set their own), spraying (power users can set their own), so that customers spray in a long time, need to have a metal powder rendering, it can be (3KW or so) Through a knob to automatically switch parameters, simple, convenient and applicable.


image003.png


 






















































item



Parameter



Input voltage



2P AC220V 50Hz



Input power



500W



Control type



Siemens PLC + relay



Main gas type and pressure



Nitrogen, argon (0.6-0.8MPa)



Secondary gas type and pressure



Hydrogen (0.4MPa)



Nitrogen pressure



0.6MPa



Gas use



Argon, argon + hydrogen nitrogen, nitrogen + hydrogen


 



MFC Repeatability



± 0.2% F.S



MFC Accuracy



± 1% F.S



Output voltage accuracy



± 0.5V



Output current accuracy



± 0.5A



 


 3. Powder feeder


      It for storing the powder and delivering the powder to the spray gun as required. The main gas of the spray gun is used as a powder feeding gas, and the powder is transported to the outlet of the powder feeder through the rotation of the powder feeding scraper, and the powder is separated from the powder feeding barrel through the gas pressure to enter the spray gun. Adjust the potentiometer on the control panel to adjust the feed speed.


image005.jpg














































Item



Parameter



Feeding way



Scraper pressure type



Powder feeding barrel capacity



6.0L



Feeding gas



argon or nitrogen



Feeding gas pressure



0.5-0.6MPa



Feeding speed



0 ~ 180g / min



Feeding accuracy



± 1%



Feeding gas flow



400-800L / h



Dimension



500 × 460 × 1400mm



Weight



50kg



 


4. Water and electricity mixed cabinet


    It mixed the water and electricity and sent to the spray gun, providing the high-frequency pulse voltage for gun arc start and detection of water temperature and cooling water spray pressure, lightweight and flexible, easy to drag. Arc performance well, reduces the momentary impact of the nozzle arc. 


image007.jpg


 


 


































Item



Parameter



Input voltage



AC220V, 50Hz / 60Hz



Rated power



250W



Control mode



External control



Output high-frequency voltage



AC2500 ~ 3000



Dimension



610×480×340mm



Weight



30kg



 


 5. Plasma coating gun:


    It for the production of plasma coating operations, the working power can up to 50KW, so it can use high powder delivery power, shorten the spraying time and reduce processing costs. The standard architecture allows for fast hardware replacement


image009.jpg


 


 






























Item



Parameter



Rated power



50kW



Rated current



100-800A



Operating voltage



30-75V



Dimension



80*75*190mm



Weight



1.5Kg



 


 



 6. Heat exchanger/cooling system:


    Dual compressor drive to reduce the size of the machine, at the same time the coating guns get better cooling, then extend the life of the nozzle.


image011.png


 


 


 


















































Item



Parameter



Circulating water tank capacity



250Kg



Cooling capacity



35KW



Operating voltage



30-75V



Water temperature fluctuation





Water output pressure



0-1.3Mpa adjustable



Output water flow



6 m3 / h



Fan power



85W × 2



Input power



3P AC380V 50HZ/60HZ 13.5KW



Dimension



1330×780×1310(mm)



Weight



450Kg



 


 


7. Plasma water & electric cables:
    The use of Italian imports PVC pipe, burst pressure high to 6 Mpa, working pressure 2Mpa, the maximum DC current 1000A, rated current high to 650A,. It can long-term continuously working when the working temperature is below 55 ° C


image013.png


 


 


8. Multi-function coating chamber:


     It is made of cold plate welding, including box door, observation window dust removal system, lighting system and dust removal system. It with a small, easy to operate, both noise, dust and radiation protection, so particularly suitable for spray coating operation and sample preparation.


 


image015.png


 


 





















































































Item



Parameter



Maximum workpiece width



400mm



Maximum workpiece length



600mm



Dust filter area



>50m2



Dusting air volume



>2500m3 / h



Filtration density



5mm



Clearing jet pressure



0.4-0.6Mpa



Operating temperature



<100 



Compressed air consumption



0.1-0.3m³ / min



Two-dimensional gun holding device



Minimum setting unit



1mm (any axis)



Minimum mobile unit



1mm (arbitrary axis)



Fast-moving speed



100mm / s (arbitrary axis)



Maximum programming size



500*300 mm;



Programming reference point



free to set



Coating times



can be free set



Maximum turning diameter



¢ 200mm



Workpiece clamp max load



30Kg



Power



3P AC380V 50HZ/60HZ



Dimension



1.3*1*1.6m



 


 




234


0.0173 s.