3000kg tomato paste and sauce processing line with evaporator filled with aseptic big drum
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- Supplier: Shanghai Beyond Machinery Co. Ltd.
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Product Overview
Description
Product Description
3000kg PH tomato sauce processing line with plastic bag packaging
| Flow No. | Name | Size | Main Parameter | UNIT | QTY |
| A cleaning and sorting unit | |||||
| A-1 | Clapboard elevator for material feeding | 3T/H | SUS304, stainless steel clapboard, speed is adjustable by frequency convertor 4M*1M*3M | 1 | Unit |
| A-2 | Roller sorting machine | 3T/H | Made of SUS304 stainless steel,roller as coneyor, speed adjustable by manually, sorting bad fruits out and removing pedicel by manually, 2M*1M*1.8M, including stainless steel sorting platform, platform size: 2M*0.8M*1M | 1 | Unit |
| A-3 | Surfing washing machine | 3T/H | SUS304, fruit washing tank (2M*1M*1.2M), water blowing pump,blow fan, clapboard elevator(5M*0.8M*4M) with spraying device, elevator speed is adjustable by frequency convertor | 1 | Unit |
| B crushing and pulping unit | Unit | ||||
| B-1 | Fruit crusher | 3T/H | made of SUS304 stainless steel, side plate 2mm thick;external size 1200×1000×1400mm, rotary speed 480RPM, power 7.5kw, stepless adjustable | 1 | Unit |
| B-2 | Buffer storage tank | V=500L | SUS304,single layer, big opening, bottom with square flange outlet, adjustable legs | 1 | Unit |
| B-3 | Screw pump | 3T/H | Sanitary grade,outlet pressure≤0.6MPa | 1 | Unit |
| B-4 | Tubular heat exchanger | 3T/H | SUS304, tubular type, steam heating directly, outlet temperature 85-90℃,temperature is manually controlled | 1 | Unit |
| B-5 | Double stage pulping machine | 3T/H | SUS304, double stage pulping, first stage rotary speed 960rpm,screen hole diameter 1.0mm, second stage 1200rpm, screen hole diameter 0.6mm | 1 | Unit |
| B-6 | Screw conveyor | 1T/H | SUS304,half circle, able to disassemble for cleaning, 3M*0.3M*0.3M | 1 | Unit |
| B-7 | Buffer storage tank | V=500L | SUS304,single layer, big opening, bottom with square flange outlet, adjustable legs | 1 | Unit |
| B-8 | Screw pump | 3T/H | Sanitary grade,outlet pressure≤0.6MPa | 1 | Unit |
| B-9 | Storage tank | 3000L | SUS304, insulated, on top with off-central vertical agitator, CIP spraying ball, adjustable legs, ladder, digital show thermometer, breath cap | 2 | Unit |
| B-10 | Screw pump | 3T/H | Sanitary grade,outlet pressure≤0.6MPa | 1 | Unit |
| B-8 | crush and pulp platform | carbon steel frame, outside coating with anti-corrosion paint,stainless steel checker plate, staircase with handrail, water drain in central | 1 | Unit | |
| C concentrating unit | Unit | ||||
| C-1 | Single stage forced circulation evaporator | Q=1T/H | SUS304, fully automatic PLC control, evaporation capacity 1T/H | 1 | Unit |
| C-2 | storage tank | V=1000L | SUS304, single layer, on top with off-central vertical agitator, CIP spraying ball, adjustable legs, ladder, digital show thermometer, breath cap | 2 | Unit |
| C-3 | screw pump | Q=2T/H | food grade, outlet pressure ≤0.6MPA | 1 | Unit |
| D blending and sterilizer unit | Unit | ||||
| D-1 | High speed emulsification tank | 500L | material is SUS316,insulation,bottom fast emulsifying head,digital show thermometer,adjustable legs | 1 | Unit |
| D-2 | Centrifugal pump | 5T/h | material is SUS316,pump lift is 24 meters,machinical sealing | 1 | Unit |
| D-3 | double pipe filters | 5T/h | material is SUS316,duplex pipe,stainless steel filter 100 meshes | 1 | Unit |
| D-4 | Material feeding platform | SUS304,1000*1000*1200 | 1 | Unit | |
| D-5 | blending tank | 2000L | material is SUS316,insulation,dimple pad,with decentration agitator,top fast emulsifying head,conical head,sealed manhole,breath vent, sample valve,digital show thermometer, anti vortex plate, adjustable legs | 2 | Unit |
| D-6 | rotory pump | 5T/h | material is SUS316,outlet pressure 0.4MPa | 1 | Unit |
| D-7 | rotory pump | 2T/h | material is SUS316,outlet pressure 0.4MPa | 1 | Unit |
| D-8 | Tubular heat exchanger | 5T/h | SUS316,tubular type | 1 | Unit |
| D-9 | temperature control system | 5T/h | temperature auto control, Germany Burkert angle seat valve, Sprirax sarco steam trap | 1 | Unit |
| D-10 | full-auto vacuum degasser | Q=2T/h | full-auto control, SUS316, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, frequency convertor control flowrate, working together with pasteurizer, with condensing device | 1 | Unit |
| D-11 | high pressure homogenizer | 2T/h | SUS316,two stage homogenize, including frequencysion start cabinet, maximum pressure 25MPa, working pressure 20MPa | 1 | Unit |
| D-12 | Tubular heat exchanger | 2T/h | SUS316,tubular type | 1 | Unit |
| D-13 | temperature control system | 2T/h | temperature automatic control, Germany Burkert angle seat valve, Sprirax sarco steam trap | 1 | Unit |
| D-14 | Blending platform | SUS304,3000*1000*1200 | 1 | Unit | |
Specifications
tomato processing line,Tomato Puree,Paste,Ketchup/Sauces,Tomato Juices, full automatic,with evaporation and aseptic fill
Shanghai beyond offers complete tomato processing line , on turnkey basis to produce the following end products from tomatoes.
- Tomato Puree from tomato processing plant
- Tomato Paste from tomato Paste processing plant
- Tomato Ketchup/Sauces from tomato ketchup puree plant
- Tomato Juices from tomato juice processing plant
Packing lines can be offered depending upon the requirement like Product in glass bottles, Cans, Drums, etc. Manufacturing process involves most modern technology of vacuum evaporation using forced circulation evaporators/scrapped surface evaporators. Evaporation plants are versatile in nature and can concentrate other juices also.
SALIENT FEATURES ARE:
- High yield up to 90% of juice
- Low energy cost.
- Low temperature evaporation resulting improved quality of products.
- User friendly.
- Semi-automatic as well as fully automatic system available.
- Both hot break and cold break systems available.
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: I haven't done business with you company before, how can I trust your company ?
A: Our company has been in Alibaba.com for 14 years, which is longer than most of our fellow suppliers, we have been golden suppliers for years. What ' s more, we have got quite a lot authority certificates, for example, CE, ISO9001, Alibaba onsite check certificate.
7) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
8) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
9) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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