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ANTAI HEAVY INDUSTRIAL Conveyor Belt Vulcanizing Press
(Mining,port,power plant,heavy industrial factory.etc)
Engineered by ANTAI Group is the world’s preferred heavyweight sectional vulcanizing press. Offering great size versatility with complete coverage of all splice lengths, either fabric ply, PVC,PVG, PU or steel cord. ZLJ CONVEYOR BELT VULCANIZING PRESS is extremely portable and its expendability makes it the number one industry splice choice. As with all pressing equipment from ANTAI, each unit press is distinguished by the core competencies of ANTAI technology
FEATURES
• Signature ANTAI “Pressure Bag” uniform pressure system.
• Custom “Extruded Plank” cooling system within platens.
• Innovative “Silicone Element” fast heating system.
• Automatic mute pressure pumps for operating pressures above 23kg/cm2 (2.3MPa).
• ZLJ platens are built to order with all dimensions offered to accommodate various belt widths.
• DELIXI electrical apparatus element assembled into insulating and waterproof control panel.
• All electrical systems are CE, CSA and UL approved.
SPECIFICATIONS
1. Voltage: 220V 380V 415V 525V 660V 1140V 50HZ 60HZ(Customize available according to your requirement)
2. Quick water cooling device: 15 minutes From 145 ℃down to 80 ℃or even lower
3.Cooling source: Water or Air
4.Heating source: Electricity
5. Heating time: from room temperature to vulcanization temperature need less than 20 minutes
6. Heating plate surface temperature difference: ± 1 ℃
7. The temperature adjustment range: 0 ~ 200 ℃(custom)
8. Vulcanization pressure: Max 2.5MPa.
9. Curing temperature: (according to the thickness of the belt to adjust) 10mm~25mins
10. Automatic mute pressure pump
11. Automatic control panel: insulating and waterproof, security alarm, Auto power-off when reach the vulcanization temperature. Upgrading explosion proof control box option available.
ZJL vulcanizing machines and repair equipments adopt the unique technology Aemi-automatic and precision digital control system.
1. Silicone fast-heating system ensure the vulcanizing temperature is uniform and accurate. The temperature can rise from the normal temperature to the splicing temperature (145 ℃) in less than 25 mins
2.We choose high quality and high strength aluminum alloy to manufacture the rubber belt splicing equipment heating plates.
3.Water cooling system is built in the heating plate, it takes only about 15 minutes to cool rapidly from 145 ℃ to 65 ℃, which can speed up the progress of cementing and increase strength of the belt joints.
4.Enhance cross beam design make the strain not exceed 0.5mm when curing.
5. Antai vulcanizer’s water pressure bag has no leakage phenomenon appears under 1.8 mpa in 30 mins high pressure test, which is higher than the international standard. Also can save 90% weight than the traditional aluminum alloy pressure late, which makes it possible to make integral heating plate without splice. Also flexible platens contour with the irregularities in the belt ensuring uniform pressure across entire splice area.
Technical Parameters
Specification Sheet of Antai Vulcanizing Machine | ||||||
Model | Width of Conveyor Belt(mm) | Rectangle Spec (mm) | Heat Plate Size (mm) | Power(KW) | Machine Size(mm) | Machine Weight(kg) |
ZJL-650 | 650 | 650*830 | 830*800 | 10.8 | 1322*830*585 | 440 |
650*1000 | 1000*800 | 13 | 1384*1000*585 | 530 | ||
ZJL-800 | 800 | 800*830 | 830*995 | 12.7 | 1492*830*585 | 515 |
800*1000 | 1000*995 | 15.4 | 1554*1000*585 | 630 | ||
ZJL-1000 | 1000 | 1000*830 | 830*1228 | 15 | 1692*830*585 | 600 |
1000*1000 | 1000*1228 | 18 | 1754*1000*585 | 715 | ||
ZJL-1200 | 1200 | 1200*830 | 830*1431 | 18.2 | 1922*830*750 | 800 |
1200*1000 | 1000*1431 | 22 | 1984*1000*750 | 912 | ||
ZJL-1400 | 1400 | 1400*830 | 830*1653 | 20.6 | 2142*830*750 | 885 |
1400*1000 | 1000*1653 | 24.6 | 2204*1000*750 | 1050 | ||
ZJL-1600 | 1600 | 1600*830 | 830*1867 | 22.8 | 2382*830*795 | 1130 |
1600*1000 | 1000*1867 | 27.2 | 2444*1000*795 | 1325 | ||
ZJL-1800 | 1800 | 1800*830 | 830*2079 | 25 | 2592*830*900 | 1420 |
1800*1000 | 1000*2079 | 30 | 2654*1000*900 | 1630 | ||
ZJL-2000 | 2000 | 2000*830 | 830*2303 | 27.4 | 2792*830*900 | 1560 |
2000*1000 | 1000*2303 | 33 | 2854*1000*900 | 1824 | ||
ZJL-2200 | 2200 | 2200*830 | 830*2478 | 30 | 2992*830*980 | 1720 |
2200*1000 | 1000*2478 | 36.2 | 3054*1000*980 | 2030 |
Details of vulcanizer
How to custom ZJL vulcanizer?
Please give us details as below:
1.Your belt model No. materials, rubber belt or PVC/PU belt.
2.Your belt width, our machines suitable belt width is 400-3000mm(rubber belt) and 300-5000mm (PVC/PU belt)
3.How long about your belt splicing length?
The standard splicing length is 830mm,it is up to your conveyor belt model.
4.How about your machine angle?
Our standard angle is 20 degree.
5.What is your machine voltage?
What about the warranty for vulcanizer?
A: If any of the parts break in one year, we supply new one free. If your machines out of the warranty, we can supply you the parts at cost price.
Q: Can we visit your factory?
A: You are the most welcome to visit our factory, it would be our great pleasure! Then can show you how to use the conveyor belt on site!