Wodon wear abrasion resistant Chromium carbide overlay coated sieve plate
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- Supplier: Tianjin Wodon Wear Resistant Material Co. Ltd.
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Product Overview
Description
Product Description
Wodon wear abrasion resistant Chromium carbide overlay coated sieve plate
Wear abrasion resistant sieve plate made of Submerged arc welding wear plate
Wear screen plate made of Submerged arc welding wear plate
In our factory research, develop and product our own wear resistant plate, which are manufacturered by submerged arc or open arc welding automatic machine and base on the steel plate Q235/Q345. So Wodon wear plate are Compound material and they have both properties of good machanical properties from basis steel metal and wear resistance, impact resistance and heat resistance from chromium carbide alloy overlay.
With help of plasma cutting machine and pressing machines we can the wear plate transform into abrasion resistant sieve plate according to cusomer's drawings.
The following Details of our wear plate:
| Material | Q235/Q345+Chromium carbide overlay alloy |
| Certificate | ISO9001:2008 |
| Chemical composition | C: 3.0~5.0 % Cr: 25~40 % |
| Microstructure | Chromium carbide hard particles volume fraction above 50 % The maximum hardness of chromium carbide is HV 1800 |
| Wear Resistance | Our test shows that the wear resistance of Wodon plate is 30 times higher than low carbon stell and 12 times than heat treated steel |
| Impact resistance | Wodon wear plates can withstand medium impact |
| Temperature resistance | Wodon wear plates can withstand temperatures up to 600 ℃. We can customize high temperature resistance wear plates according to customer's requirements which can withstand maximum terperatures up to 900 ℃ |
| Flatness tolerance | ± 3 mm/m |
| Thickness tolerance | Uniform overlay thickness, with tolerance within 0~0.5 mm |
| Surface treatment | hardfacing, cladding, open arc or submerged arc welding |
| Standard sizes | Open arc welding: 1400*3400 mm, customized Submerged arc welding: 1400*3000 mm, 1400*3500 mm, 2100*3500 mm, customized |
The main thicknesses (mm) | 3 on 3, 4 on 4, 5 on 5 4 on 6, 5 on 6, 6 on 6, 8 on 6 4 on 8, 5 on 8, 6 on 8, 7 on 8, 8 on 8 4 on 10, 5 on 10, 6 on 10, 7 on 10, 8 on 10, 9 on 10, 10 on 10, 20 on 10 4 on 12, 5 on 12, 6 on 12, 7 on 12, 8 on 12, 10 on 12, 11 on 12, 12 on 12 6 on 14, 8 on 14, 10 on 14 6 on 16, 8 on 16, 10 on 16 6 on 18, 8 on 18, 10 on 18 5 on 20, 6 on 20, 8 on 20, 10 on 20, 20 on 20, 10 on 30, 10 on 40 |
Wodon wear plates are manufactured by welding one or multiple abrasion resistant layers on a medium or low carbon steel base plate. The overlay alloy has a high amoount of chromium carbide hard particles. These particles are distributed evenly throughout the layer, creating a strong microstructure. The hardness is HRC 58~65 and depends on the overlay's thickness.
The main ingredients of Wodon plate are C(%): 3.0~5.0 and Cr(%): 25~40. This chemical proportion results in a large amount of Cr7C3 chrome carbide hard particles. The micro-hardness (up to HV1800) of these particles thoughout the layer will guarantee a super wear resistant surface.
The overlay and base plate are metallurgical bonding. The overlay will penetrate into base plate about 0.8~1.8 mm, reaching up to 350 Mpa in our tests.
In the picture there are many cracks, please don't worry. The wear resistant steel plate is not broken and the cracks are good to release the thermal stress. Wodon wear plate is composed of many welding beads and the overlay contains a series of evenly spaced hairlike cracks (The cracks are distributed throughout the overlay thickness, but end up on the base plate's surface). These transversely distributed cracks relief the structure's tension improving wear resistant steel plate's performance like mechanical properties and the overlay don't fall off the base metal.
Our advatages
Wodon Wear plate others
We are certified with the ISO9001:2008 and keep continuously improving our quality management system. We have strict procedures for raw materials and products inspection, production process, storage management and after sales service.
We are certified with the ISO1400:2004 and keep continuously improving our environmental management system. We use the electric boiler not the coal fired boiler to protect the environmental. We use the advanced dust removal and ventilation equipment to keep the air clean.
We are certified with the OHSAS18001-2007 and keep continuously improving our occupational health and safety management system. Our every technical staff wears filter mask, protective clothing and gloves and welding goggles.
Company Information
Tianjin Wodon Wear Resistant Material Co., Ltd is located in Tianjin city, China's northern international shipping center. We are specialized in researching, developing and producing wear resistant products with many years experience in this field. We have more than 200 employees, with an annual output of 90,000 squaremeters of wear plates and 9000 tons of welding consumables.
With solid technical knowledge and R&D capacity, we have many experienced surface engineering professionals and often invite experts as advisers to provide solutions related to industrial abrasion. Our products have been widely applied in different in dustries like: power, cement, iron and steel, mining, port, coal, petroleum, chemical industry, railway, valves, sugar and shipbuilding industry. In addition, our company can offer professional solutions for the abrasion in different working conditions in order to reduce costs, increase lifetime of the workpiece and extand equipment overhaul period, therefore building a very good reputation among our customers.
Our Factory have 2000 square meters for Office and total 4300 square meters for office, workshop and warehouse.Now we are building a new branch factory in Tianjin to improve our production capacity.We have 3 workshops and total 36000 square meters, after the new branch finished will be one more big workshop to production. In June 2017 operation the new factory all function to production.
Wodon wear plates are used to make complex wear parts to be positionedd in high wear places. We have several equipment to transform our plates: six sets of CNC plasma cutting machine, 4 multi functional bending machines and pressing machines, with high processing capacity operated by engineers and technical experts. We can provide wear plate cutting, bending, bolting, punching and welding according to customer's drawings.
We have our own Quality Inspection Technology Department and the team are made of many experience exports with material science bachelor-degree and the leaders with material science master-degree. In the pictures you can also see our equipment in our laboratory. Our inspection team make regular testing on raw material, production process and our products according our company's strict policy.
Packaging & Shipping
Packaging: Steel pallet, Non fumigation pallets, plastic film, Customized
Packaging Size: customized.
Delivery Detail: Generally 15-25 days, it is according to quantity.
Loading into 20 ft or 40 ft Container.
We use customized size steel pallet to support our products and we can also make special customized steel pallet according to the customer's drawing, so that not only support our products safely also easy to transport with.
After Sales
Our company has a professional after-sales service team, with many years of experience not ony on hardfacing products and applications, but also on the opertion of application equipemt. We are able to quickly solve customer's problems. If there are any quality problems, the responsible person will provide reasonable solutions within 12 hours after being notified.
FAQ
Q: Are you trading company or manufacturer ?
A: We are manufacturer with more than 3 factories, our own sales Department and Inspection technology department.
Q: How long is your delivery time?
A: Generally it is 15-25 days, according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge.
Q: What is your terms of payment ?
A:30% T/T in advance, balance against copy of BL.
If you have another question, pls feel free to contact us as below:
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