Nonwoven air lay hard felt machine for mattress

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Product Overview

Description



Product Description


HARD&Thick Air Lay mattress Felt Production Line.

This production line designs non-woven manufacturing systems for the automotive industry, airlaid or by carding solution. 


The system  produce individualized fibers with tensile strength that is uniform in both length and width under controllable percentage.


These advanced fiber web systems create fibers that are ideal for automotive applications such as air bags, headliners, sun shades, acoustical pads, door panels, and various engine parts. The versatility that is engineered into every system allows for the production of non-woven fiber webs from many materials, including cotton, cotton shoddy, synthetic shoddy, recycled fiber, reclaimed material. 





Application 
Mattress hard felt
Car acoustic felt
Furniture felt
Car insulation felt
Packing use
Thermal felt
Resin felt
Carpet felt

Product thickness
1-2inches
(Very stiff)
1-10cm
(Soft and fluffy)
Production solution 
Air lay web forming
Carding type
Thermal forming
Needle punching


Machine Images


Fiber preparation
Fiber opening and feeding part shall be flexible according to budget and workshop space. 

Fully automatic and semi-automatic is optional. Also fiber types adopted would determines the fiber preparation solutions too. 


Air lay web forming
Air lay form fluffy webs similar to nest shape,which is perfect structure for acoustic material, which could be used for
automotive, construction, carpet...

Resin felt is our advantage products, which seizes over 95% market. The resin spraying system is mostly adopted for automotive industry.

Higher capacity and less maintenance makes air lay web forming very popular for recycled cotton material.


Thermal bonding.
Thermal bonding oven to help form web strength.

Different oven structure adopted for different thickness, hardness products. make sure energy efficiency and cost matches well.

Water roll pressing and air cooling after oven would help form felt stiffness. Which is mostly required for mattress.



Needle punching felt
Needle punching felt is thinner and stronger than regular oven heating felt.

Could use needle punching before oven to improve hardness.




Products Images


500-1000gsm, 2meter
Automotive insulation felt
Automotive acoustic felt
Thermal insulation felt


Hard mattress felt
Very hard mattress felt.
Hard polyester wadding
Insulation felt etc..
Thin felt
Spring top felt
Furniture packing felt
Carpet base felt etc...


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