advanced technology of automatic production line for gypsum board
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- Supplier: Hebei Lvjoe Machinery Manufacturing Group Co. Ltd.
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Product Overview
Description
automatic production line for gypsum board
HEBEI LVJOE MACHINERY MANUFACTURING Group CO., LTD.
Forward
Paper faced gypsum board production line is a kind of light weight board decorating material with many specifications, whose main raw material are calcined plaster (natural plaster, desulfurized plaster, Phosphor plaster) and card board( face paper), adding certain percentage of water, starch, additives and foaming agent, after mixing, forming, cutting, drying, shearing and sealing procedures etc. It got the features as: light weight, fire-proof, heat insulation, vibration-proof, simple to produce , easy of application, elegant decoration effect etc.
1. Construction scale and product design project
1.1 Construction scale
Capacity: 2 MILLION sq.m./yr
(based on 1200mm*3000mm*9.5m, capacity is changing with thickness)
1.2 Product project
Thickness: 7-25mm
Width: 1200mm-1220mm
Length: 2400mm-3600mm
Note: Other Customed Specifications Of Gypsum Board Are Available
1.3 The Allocation of the Worker
Monitor : 1 worker/8 hours
Forming System : 2 workers/8hours
Dosing System : 1 workers /8 hours
Conveyor System: 2 workers/8hours
Stacking System: 1 Workers/8hours
Maintain Worker : 1 worker/8hours
Electronic Control System: 2 workers/8hours
Total : 10 workers/8hours
1.4 Working Time
The time of production: 300 days/year×24 hours/day
Equipment List
Item | Configuration | |
paper supply system | 01 | Lift |
02 | Paper support | |
03 | Pneumatic shaft/regular shaft | |
04 | Paper connector | |
05 | Position adjuster | |
06 | Marking device | |
07 | Glue-coating device | |
08 | Paper shelf | |
water supply system | 01 | Starch tank |
02 | Starch mixer | |
03 | Measuring pump | |
04 | Water supply pipes | |
starch supply system | 01 | Lift |
02 | Silo | |
03 | Star style unloader | |
04 | Screw conveyor/rubber belt conveyor | |
05 | Vibration sieve | |
06 | Pneumatic unloader | |
07 | Metal detector | |
08 | Weighing belt | |
Vesicant supply system | 01 | Vesicant tank |
02 | Vesicant mixer | |
03 | Screw pump | |
04 | Air compressor | |
05 | Air hose | |
06 | Heat exchanger | |
07 | Pressostat | |
08 | Air reservoir | |
Forming section | 01 | Stainless vertical mixer |
| 02 | Vibration table |
| 03 | Forming device |
| 04 | Edge crap supply device |
Transportation system | 01 | Rubber belt conveyor |
02 | Shaping device | |
03 | Printer | |
04 | Blank roller conveyor | |
05 | Automatic cutter | |
06 | 1#fast conveyor | |
Transferring system | 01 | Lift |
02 | 1#belt transferring conveyor | |
03 | Overturner | |
04 | 2#belt transferring conveyor | |
05 | 2# transferring conveyor | |
06 | Distributor | |
07 | Defective board remover | |
heat supply system | 01 | Burner/coal burning furnace grate |
02 | Coal economizer | |
03 | Hot oil boiler | |
04 | High site oil tank | |
05 | Low site oil tank | |
06 | Hot oil circulation pump | |
07 | Separator | |
Drying system | 01 | Fast advance conveyor |
02 | Preheating conveyor | |
03 | Heating conveyor | |
04 | Cooling conveyor | |
05 | Fast out conveyor | |
06 | Hot air circulating system | |
07 | Moisture exhaust device | |
08 | Air ventilator | |
09 | Cooling pipe | |
10 | Heat exchanger | |
11 | valve | |
12 | Heat preservation door | |
13 | Conveying roller | |
14 | Air distributor | |
15 | Outside air room | |
Board releasing system | 01 | Combination conveyor |
02 | Lift | |
03 | Belt conveyor | |
04 | Folding device | |
05 | Chain conveyor | |
06 | Saw (cutting the gypsum board to specified length) | |
07 | Board distributor | |
08 | Automatic stacker | |
09 | Hydraulic station | |
10 | Board alignment device | |
Sealing system | 01 | Bag-style water supply device |
02 | Conveyor | |
03 | Automatic sealing device | |
Dust collecting system | 01 | Bag-style dust collector |
02 | High pressure air ventilator | |
03 | Dust filter mask | |
04 | Steel frame | |
05 | Dust removing valve | |
Electrical control system |
| Industrialized computer or PLC system |
Maria
Hebei Lvjoe Machinery Manufacturer Group Co., Ltd
M:0086-15830976083
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